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  1. #1
    omegaprofix
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    canon cassette broken guide gear bins on base

    There was a fix found at alpha dealer solutions that is now out of business. This fix (a metal plate) that fixes both bins on the base at the same time is still produced by omegaprofix.com

  2. #2
    Service Manager 10,000+ Posts
    canon cassette broken guide gear bins on base

    teckat's Avatar
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    Re: canon cassette broken guide gear bins on base

    Quote Originally Posted by omegaprofix View Post
    There was a fix found at alpha dealer solutions that is now out of business. This fix (a metal plate) that fixes both bins on the base at the same time is still produced by omegaprofix.com



    who or what are u responding to ????
    what model ?
    what bins ?
    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

  3. #3
    Technician 250+ Posts
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    Re: canon cassette broken guide gear bins on base

    We just drill (or file) the hole a bit larger and use a metal post (Canon tech Pub - do not remember the article number).

  4. #4
    omegaprofix
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    Re: canon cassette broken guide gear bins on base

    Quote Originally Posted by teckat View Post
    who or what are u responding to ????
    what model ?
    what bins ?
    canon ir2270s 3570s 4570s and ir3225 ir3235 ir3245 and many other ir models including many irc's all use the same cassette base to hold the many different sizes of paper by adjusting the side guides in the cassette. Prblem is the pins(plastic) on the cassette base that the gears ride that help operate this system break off, letting the paper shift where ever it wants, cuasing qc problems and jams. True solution is a metal plate that attaches to the bottom of the cassette threaded to receive 2 scews to mont the gears back on. It is found at omegaprofix.com and can been viewed there. It works on both the large and small cassettes.

  5. #5
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    Re: canon cassette broken guide gear bins on base

    Unless you are just trying to drum up business - the Canon solution ends up being less than a penny. No idea what the plate you are selling costs, but I suspect it is more than a cent. Long long long time ago I was in a school where we learned never to let the best solution become the enemy of good enough. Have never had to visit a machine a 2nd time for another broken guide using the post method.

    To each their own though.

  6. #6
    Service Manager 10,000+ Posts
    canon cassette broken guide gear bins on base

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    Re: canon cassette broken guide gear bins on base

    Quote Originally Posted by omegaprofix View Post
    canon ir2270s 3570s 4570s and ir3225 ir3235 ir3245 and many other ir models including many irc's all use the same cassette base to hold the many different sizes of paper by adjusting the side guides in the cassette. Prblem is the pins(plastic) on the cassette base that the gears ride that help operate this system break off, letting the paper shift where ever it wants, cuasing qc problems and jams. True solution is a metal plate that attaches to the bottom of the cassette threaded to receive 2 scews to mont the gears back on. It is found at omegaprofix.com and can been viewed there. It works on both the large and small cassettes.
    Oh !! those trays~~~~~~~~~

    we don't play around with any fixes for those cassettes , time is money in the big city-

    95% of the time that post is broken by customer not loading the paper correctly in tray-
    they drop a whole ream of paper and force the slide over/ either when replacing same size or worse > switching LTR to Legal or LTR-R/
    Machine paper load Instructions seem to fall on deaf ears

    Customer PAYS for all damaged cassettes > no if ands or buts
    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

  7. #7
    Technician sx633's Avatar
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    Re: canon cassette broken guide gear bins on base

    It happens when a ream of paper is loaded and the cassette tray is pushed in repeatedly. If you think about it you have the weight of a ream of paper being shoved against the rear side guide then suddenly stopped. It's no wonder the flimsy Canon gear post breaks. I just set the guides to the required position and use a strong glue (Araldite) to fix the toothed rails in place for good. If you charge your customers for Canon's poor design you won't have many customers left soon.

  8. #8
    Lead Service Technician 1,000+ Posts mrfixit51's Avatar
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    Re: canon cassette broken guide gear bins on base

    FC8-8828-000

    Take two of these and call me in the morning...

    These little adhesive plastic shims fit behind the rear paper guide and permanently set the rear guide in the LETTER position. 95% of the broken guides are in LETTER drawers. the quickest fix around. Just place between the rear wall of the cassette and the steel portion of the guide...
    "Once a King, always a King, but once a Knight is enough!"

  9. #9
    Service Manager 10,000+ Posts
    canon cassette broken guide gear bins on base

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    Re: canon cassette broken guide gear bins on base

    Quote Originally Posted by mrfixit51 View Post
    FC8-8828-000

    Take two of these and call me in the morning...

    These little adhesive plastic shims fit behind the rear paper guide and permanently set the rear guide in the LETTER position. 95% of the broken guides are in LETTER drawers. the quickest fix around. Just place between the rear wall of the cassette and the steel portion of the guide...

    here is a link back to the Canon crappy procedure that I posted before
    Cassette Repair Fix- look in below
    Cassette Body Gear Post Breaking

    click on link below~~~~~~~~~~~~
    Need cassette tray for iR3045
    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

  10. #10
    Service Manager 10,000+ Posts
    canon cassette broken guide gear bins on base

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    Re: canon cassette broken guide gear bins on base

    Cassette Body Gear Post Breaking

    The following procedure is an alternative fix for the paper width guide gear posts breaking.If you should have this issue, follow the procedure below.

    You must remove the following (4) screws from the cassette body. The 4th screw is in the upper left of the picture (not shown) and will need to be removed when you slide the side guides all the way into the center.

    pic1.jpg

    Remove the right side silver metal guide
    pic2.jpg

    Remove the plastic lift tray so you can get to the gears

    pic3.jpg

    Lift up the silver lift plate

    pic4.jpg

    There are two gears that help with the side guide movement, but with this fix you will only need to use the one that is underneath the silver lift plate. Next find the “center point” of where the gear under the lift plate sits and drill 3/16” (approximate size) hole using a drill or small round file.

    pic5.jpg

    This is a view of what the hole should look like in order to insert the new gear post.

    Note:Before inserting the post make sure to clean up the area around the hole otherwise the gear may not sit flush.

    pic6.jpg

    This is an Aluminum Binding Post (3/16 x 1/4) and the nut Side that is circled should slide in from the bottom of the cassette.

    pic7.jpg

    Before inserting the rear on the new post, make sure that the arrows on both the Front and Rear Rack are properly aligned (the following pictures shows the proper alignment before sliding the gear on) once the gear is on you can then insert the Screw Side of the post.

    pic8.jpg

    When installing the gear, make sure the 2 dots on the gear align with the arrows on the guides.

    pic9.jpg
    pic10.jpg

    Adjust Rear Side Guide before tightening the screws. Insert the Rear Side Guide and re-attach the four screws fully to the rear side guide, but do not tighten them. Set the Front Side Guide in the LTR position. Insert about 10 sheets of LTR paper in the tray and move the Rear Side Guide firmly against the paper and tighten screws. Carefully remove the stack of paper and tighten the 4 screws.
    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

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