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  1. #1
    Technician
    Join Date
    Mar 2013
    Location
    Jefferson, Iowa
    Posts
    19
    Rep Power
    23

    Tray 2 overfilled or empty or lifting or open

    Have had this issue come and go for a little over 6 months now. When first encountered I tried swapping trays 2 and 3 to see if followed the cassette. Nope. Next, performed firmware update. Nope. Next replaced the paper feed unit for tray 2. Nope. Next replaced the lift motor. Nope. Next replaced the dc controller. Nope. Next replaced the formatter. This worked for about 3 months and then started again. I have not done a hdd format or partial clean. Would like some ideas if anyone else has had this same issue.

  2. #2
    Senior Tech 100+ Posts
    Join Date
    Nov 2013
    Location
    Sydney
    Posts
    155
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    24

    Re: Tray 2 overfilled or empty or lifting or open

    Machine model?

  3. #3
    Technician
    Join Date
    Mar 2013
    Location
    Jefferson, Iowa
    Posts
    19
    Rep Power
    23

    Re: Tray 2 overfilled or empty or lifting or open

    Yeah, that would help... M4555MFP

  4. #4
    Technician
    Join Date
    Mar 2013
    Location
    Jefferson, Iowa
    Posts
    19
    Rep Power
    23

    Re: Tray 2 overfilled or empty or lifting or open

    It turned out to be the paper size detector behind the cassette had some bad switches that would not stay closed causing the machine to think the tray was being opened and closed multiple times when it wasn't. Replaced this and all is good again.

  5. #5
    Service Manager 10,000+ Posts
    Tray 2 overfilled or empty or lifting or open

    Phil B.'s Avatar
    Join Date
    Jul 2016
    Location
    Raleigh NC
    Posts
    22,792
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    661

    Re: Tray 2 overfilled or empty or lifting or open

    Quote Originally Posted by dacjkhadley View Post
    It turned out to be the paper size detector behind the cassette had some bad switches that would not stay closed causing the machine to think the tray was being opened and closed multiple times when it wasn't. Replaced this and all is good again.
    you took a simple fix and made it a high $ repair. remember the KISS principle? MOST times it will be a $3 part not a 300$ part.

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