Ir5570 e840-0001

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  • Brian8506
    Service Manager

    Site Contributor
    1,000+ Posts
    • Feb 2009
    • 1664

    #1

    Ir5570 e840-0001

    Problem is definitely in upper unit. Replaced sensor, brackets dont seem bent, and shutter seems to rotate fine. Switched upper unit with another machine so I know its in the upper. Any idea what else in upper unit could cause this code?
  • teckat
    Field Supervisor

    Site Contributor
    10,000+ Posts
    • Jan 2010
    • 16083

    #2
    Originally posted by Brian8506
    Problem is definitely in upper unit. Replaced sensor, brackets dont seem bent, and shutter seems to rotate fine. Switched upper unit with another machine so I know its in the upper. Any idea what else in upper unit could cause this code?
    Check if small piece of paper is stuck inside rear frame connector > that the fuser plugs into.
    may be necessary to remove the Fixing/Feeder Frame Assembly to see and remove paper from the connector on the rear frame of the machine

    +Check the harness going from shutter H.P. sensor
    -

    don't forget to clear ERROR>>>>>>


    if the metal plate where the shutter HP sensor (PS53) is attached ,
    could be bent/deformed a little > will cause error 840-0001






    imageRUNNER 5070 / 5570 / 6570 E840




    The E840 code relates to a fixing unit shutter position error condition. The error code can be generated because the shutter motor is not moving the shutter to the sensor detect position or because the shutter position sensor is not detecting the proper movement of the shutter. In this case, the shutter motor had failed because the shutter did not move. The shutter movement was inhibited by a bent Rear Shutter Gear Stopper (Part number FC6-3528-000).

    The pictures below show the improper position of the stopper.
    E840.jpg
    Stopper is Bent= no good
    E840-.jpg
    These pictures below show the proper position of the stopper.
    E840=.jpg
    Position below is standard
    E840--.jpg
    The stopper is located on the rear of the Fixing Assembly pictured below.
    E840==.jpg

    Last edited by teckat; 02-17-2011, 05:13 PM.
    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

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    • Brian8506
      Service Manager

      Site Contributor
      1,000+ Posts
      • Feb 2009
      • 1664

      #3
      I've already thoroughly inspected the connectors on the frame and the fuser. The code follows the upper fuser because I put it in another machine and got the code. Moved by hand and shutter moves fine. Watched it move at power up and seems fine also. I'm gonna play with it a little today. Will repost.

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      • teckat
        Field Supervisor

        Site Contributor
        10,000+ Posts
        • Jan 2010
        • 16083

        #4
        see this ----E840 INFO
        ir6570-003.pdf
        ir6570-003_01.pdf
        **Knowledge is time consuming, exhausting and costly for a trained Tech.**

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        • Brian8506
          Service Manager

          Site Contributor
          1,000+ Posts
          • Feb 2009
          • 1664

          #5
          Wow who would have thought. I'll check it out. I have those rings and I think they're the new style.

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          • Brian8506
            Service Manager

            Site Contributor
            1,000+ Posts
            • Feb 2009
            • 1664

            #6
            Heres what i had done. I switched the upper unit with another machine. Mysteriously both machines worked. Now both have gone into an E840. Replaced the thrust rings. Everything moves ok. Has the upper unit been a problem where it has had to be replaced for this code?

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            • Brian8506
              Service Manager

              Site Contributor
              1,000+ Posts
              • Feb 2009
              • 1664

              #7
              Fixed. One wire at shutter hp sensor connected broken inside insulation. Not visible. Had to find it.

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              • mrfixit51
                Lead Service Technician

                1,000+ Posts
                • Oct 2008
                • 1975

                #8
                Good spark chasin'!!
                "Once a King, always a King, but once a Knight is enough!"

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