Any better way for Gradation Adjustment

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  • denvertan
    Technician
    • May 2019
    • 82

    [Misc] Any better way for Gradation Adjustment

    This is my first attempt to perform gradation adjustment in CE mode. Many things I am still learning but this few things caught my attention today.
    I have followed the Service Manual as close as I can without missing a step.

    1. All zeros in FEET during "Print". Does this normal ?
    258870754.jpg

    2. Any formula for me to adjust the conv value ? Because now I am trying it with what service manual say 0.03 in density. (What does this 0.03 density really about. I googled but the information are not that help.

    880545872.jpg

    3. At first attempt for Auto Gradation, my PRINT get a very close colour match with the sample from a larger production machine.
    But following a few Gradation adjustment (event after I have do Stabilization + Initial Data) the colour never come back. Now I am always overtone.
    649330597.jpg
    Left = first gradation printout, right = overtone printout, center = original

    Any expert comment and help is much appreciated !!!

    Meter: all less than 250k
    Developer, Drum (compatible) is new.
  • tsbservice
    Field tech

    Site Contributor
    5,000+ Posts
    • May 2007
    • 7635

    #2
    Re: Any better way for Gradation Adjustment

    You can always try to lower toner density a few steps in SM.
    A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
    Blessed are they who can laugh at themselves, for they shall never cease to be amused.

    Comment

    • denvertan
      Technician
      • May 2019
      • 82

      #3
      Re: Any better way for Gradation Adjustment

      Set the M, K, Y to "-10" still produce overtone like 5% better maybe .

      Comment

      • Bix
        Service Manager

        1,000+ Posts
        • Apr 2018
        • 1421

        #4
        Re: Any better way for Gradation Adjustment

        Hi, when you initialize the gradation values, the MFP sets the perfection value: 0


        The value 0, however, is almost impossible, even on an MFP just out of the carton. At the first graduation, you'll get values that must be in the +/- 100 range to be considered good.To better understand your problem, you tell us the model of the MFP, the status of the consumables and whether you are using OEM parts

        Comment

        • denvertan
          Technician
          • May 2019
          • 82

          #5
          Re: Any better way for Gradation Adjustment

          Originally posted by Bix
          Hi, when you initialize the gradation values, the MFP sets the perfection value: 0


          The value 0, however, is almost impossible, even on an MFP just out of the carton. At the first graduation, you'll get values that must be in the +/- 100 range to be considered good.To better understand your problem, you tell us the model of the MFP, the status of the consumables and whether you are using OEM parts
          Model is KM C364e
          All Consumable is at level 100% besides transfer belt at around 40%

          My issue is the machine now is overtone cannot even tune down.
          And at CE Mode Gradation Machine have a "FEET" at PRINT is all ZEROs. (Restarted it many time still zeros)
          While my other KM 4 series all have some value there, so I suspect some sensor is faulty.

          And this machine also have this issue. colour flakes at printing. (I try adjusted the Heater Temperature from level 1, to 4 all still produce 1st page with colour flakes)
          1726078469.jpg

          Comment

          • Bix
            Service Manager

            1,000+ Posts
            • Apr 2018
            • 1421

            #6
            Re: Any better way for Gradation Adjustment

            I believe the drums have ended their lives. When replacing the color drums, it is recommended to change them together.
            At 250k they almost did a second cycle. At 300k you should change the transfer belt.


            Those marks seem to come from the fuser, perhaps some toner has remained attached. Try opening the fuser door and see if the fuser roller is dirty.

            Comment

            • copier tech
              Field Supervisor

              5,000+ Posts
              • Jan 2014
              • 7931

              #7
              Re: Any better way for Gradation Adjustment

              Originally posted by denvertan
              Model is KM C364e
              All Consumable is at level 100% besides transfer belt at around 40%

              My issue is the machine now is overtone cannot even tune down.
              And at CE Mode Gradation Machine have a "FEET" at PRINT is all ZEROs. (Restarted it many time still zeros)
              While my other KM 4 series all have some value there, so I suspect some sensor is faulty.

              And this machine also have this issue. colour flakes at printing. (I try adjusted the Heater Temperature from level 1, to 4 all still produce 1st page with colour flakes)
              [ATTACH=CONFIG]44361[/ATTACH]
              Compatible toner?

              Let us eat, drink, and be merry, because tomorrow we may die!

              For all your firmware & service manual needs please visit us at:

              www.copierfirmware.co.uk - www.printerfirmware.co.uk

              ​

              Comment

              • tsbservice
                Field tech

                Site Contributor
                5,000+ Posts
                • May 2007
                • 7635

                #8
                Re: Any better way for Gradation Adjustment

                Originally posted by denvertan
                Set the M, K, Y to "-10" still produce overtone like 5% better maybe .
                What do you mean by "-10" ? Setting range is -3 to +3.
                A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                Comment

                • denvertan
                  Technician
                  • May 2019
                  • 82

                  #9
                  Re: Any better way for Gradation Adjustment

                  Originally posted by copier tech
                  Compatible toner?

                  It original, it start to happen with I changed the [Heater Level Control] from level 3 to 4 due to a electric sound from the right panel.


                  Originally posted by tsbservice
                  What do you mean by "-10" ? Setting range is -3 to +3.
                  I adjusted the [Max Image Density Adj] the value available is from -10 to +10.
                  Am I adjusted the wrong parameter ?

                  Comment

                  • tsbservice
                    Field tech

                    Site Contributor
                    5,000+ Posts
                    • May 2007
                    • 7635

                    #10
                    Re: Any better way for Gradation Adjustment

                    Do TCR Level Setting in steps, first -1, then maybe -2 or -3, but you have to run some pages between machine decreases toner concentration.
                    A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                    Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                    Comment

                    • Copier Addict
                      Aging Tech

                      Site Contributor
                      10,000+ Posts
                      • Jul 2013
                      • 13039

                      #11
                      Re: Any better way for Gradation Adjustment

                      It sounds like you are messing with a lot of settings. I would back up all the address book and network data and do a complete data clear. That should put all settings back to factory. Then you can run your gradation.

                      Comment

                      • tsbservice
                        Field tech

                        Site Contributor
                        5,000+ Posts
                        • May 2007
                        • 7635

                        #12
                        Re: Any better way for Gradation Adjustment

                        Yes, looks like this machine is used as training ground.
                        A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                        Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                        Comment

                        • denvertan
                          Technician
                          • May 2019
                          • 82

                          #13
                          Re: Any better way for Gradation Adjustment

                          Originally posted by copier addict
                          It sounds like you are messing with a lot of settings. I would back up all the address book and network data and do a complete data clear. That should put all settings back to factory. Then you can run your gradation.
                          Is all in factory default.


                          Originally posted by tsbservice
                          Yes, looks like this machine is used as training ground.
                          Yes, this machine is for learning colour tunning purpose.

                          Comment

                          • Bix
                            Service Manager

                            1,000+ Posts
                            • Apr 2018
                            • 1421

                            #14
                            Re: Any better way for Gradation Adjustment

                            Originally posted by copier addict
                            It sounds like you are messing with a lot of settings. I would back up all the address book and network data and do a complete data clear. That should put all settings back to factory. Then you can run your gradation.
                            I think the Service Mode settings are the only ones that can't be restored. I have often done Clear ALL + Format Logical HDD and the Service Mode settings have always remained the same.

                            Comment

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