aficio 1075 sc 544/541

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  • mahabub
    Technician
    • May 2008
    • 12

    #1

    aficio 1075 sc 544/541

    hi everybody, i have one copy machine aficio 1075,it was given massage sc541,after i checked the m/c i found one thermofusr 162c was cut and i replaced it and also i reset the code. it was working but after sometimes the code is appear again.......again i checked the m/c i found everything ok and i replaced thermistor also...after that i run the m/c and after some copies sc 544 is appear .again i checked all the fuse thermistor and lamp is ok......sometimes code is not appearing its working well but after few copies fusing lamp is not working if i switched on and off it s giveing massage sc 544 / some times 541
  • Mad_Coachman
    Technician

    Site Contributor
    50+ Posts
    • Jan 2009
    • 99

    #2
    The thermostats can be reset by throwing them to the hard floor but if the code comes back you should replce both thermostats and thermistors.

    Comment

    • bonnie750
      Trusted Tech

      250+ Posts
      • Nov 2007
      • 302

      #3
      I always change both thermistors with a sc541 code. It is usually the infrared centre thermistor that's at fault.

      Comment

      • 3bok3bok68
        Senior MFP Technician

        50+ Posts
        • Nov 2008
        • 56

        #4
        Hi mahabub, Please use the new modified middle thermistor P/N
        AW100084, to avoid error from fusing unit.
        Originally posted by mahabub
        hi everybody, i have one copy machine aficio 1075,it was given massage sc541,after i checked the m/c i found one thermofusr 162c was cut and i replaced it and also i reset the code. it was working but after sometimes the code is appear again.......again i checked the m/c i found everything ok and i replaced thermistor also...after that i run the m/c and after some copies sc 544 is appear .again i checked all the fuse thermistor and lamp is ok......sometimes code is not appearing its working well but after few copies fusing lamp is not working if i switched on and off it s giveing massage sc 544 / some times 541

        Comment

        • mikadonovan
          Senior Tech

          Site Contributor
          2,500+ Posts
          • May 2008
          • 2937

          #5
          There is a tech bulletin out that covers these codes and one of the things to check was to clean the Drum Potential Sensor. This would seem totally unrelated to a fuser code, but that is what it says. Something to try.
          NEVER ASSUME ANYTHING

          Comment

          • tungnhung
            Technician
            • Dec 2008
            • 26

            #6

            Comment

            • aaahmmm
              Trusted Tech
              • Aug 2009
              • 103

              #7
              Originally posted by mikadonovan
              There is a tech bulletin out that covers these codes and one of the things to check was to clean the Drum Potential Sensor. This would seem totally unrelated to a fuser code, but that is what it says. Something to try.
              dear sir
              i had a sc 544 in one of my machines, and when i check the sc history i find SC which relate to Drum Potential Sensor,can you please update me with more information

              Comment

              • _Brent_
                Technician
                • Jul 2009
                • 39

                #8
                I had a machine that would get SC 541. I would replace the thermostats and thermistors at the same time and printer would work fine, for a while. Problem started happening more frequently and each time I would replace the TS and TH at the same time. Problem would be resolved. Well it started happening like once a week. I ended up replacing the fuser assembly cable harness on the fuser side (male) and the fuser cable harness on the machine frame side (female). I haven't seen the problem return in over 7 months.
                Last edited by _Brent_; 08-08-2009, 07:48 PM. Reason: Cut and paste information invalid

                Comment

                • jmhashmi
                  Technical Supervisor

                  Site Contributor
                  50+ Posts
                  • May 2009
                  • 62

                  #9
                  Please check B065 4155/56 Fusing Harness. Some times there is a poor connection that makes the fusing abnormility. It happened with me 3 or 4 times and I found the same part damaged.

                  Comment

                  • schooltech
                    School District Tech

                    500+ Posts
                    • Jun 2008
                    • 504

                    #10
                    Flaky/dirty potential sensor will definitely throw a sc541, and it's completely unrelated to any fuser issue. Mikadonovan is right about this one-it's weird but there's nothing you can do in the fuser to fix it until you replace the pot. sensor.
                    Bachelor of Science in Information Technology, Comptia A+, Comptia Network+

                    Comment

                    • aaahmmm
                      Trusted Tech
                      • Aug 2009
                      • 103

                      #11
                      first I replace all the fusing unit ( I took one from another working machine ) the error 544 still appeared.
                      I try to clean the potential sensor and the problem solved
                      Thanks to you all

                      Comment

                      • dckm
                        Service Manager

                        50+ Posts
                        • Feb 2009
                        • 79

                        #12
                        Had a similar situation on an LD151 (lanier). According to the "Goose Guide", you need to separate the wires on the rear side of the fuser. I had gotten to the point where I would try anything, so I did. I made sure the wires for the lamps where not touching each other. Believe it or not, the problem went away. Now is it like the previous post said about a faulty interface/harness, I do not know, but it still works nearly 2 years later!

                        Comment

                        • gernah
                          Technician

                          50+ Posts
                          • Jun 2009
                          • 57

                          #13
                          Originally posted by mahabub
                          hi everybody, i have one copy machine aficio 1075,it was given massage sc541,after i checked the m/c i found one thermofusr 162c was cut and i replaced it and also i reset the code. it was working but after sometimes the code is appear again.......again i checked the m/c i found everything ok and i replaced thermistor also...after that i run the m/c and after some copies sc 544 is appear .again i checked all the fuse thermistor and lamp is ok......sometimes code is not appearing its working well but after few copies fusing lamp is not working if i switched on and off it s giveing massage sc 544 / some times 541
                          Sir,good day!this is the answer of your problem.goodluck & god bless.

                           
                          SYMPTOM

                          SC544 (Fusing lamp overheat error)
                          CAUSE
                          The silver that supports the heat-sensitive element of the thermistor bends.
                          SOLUTION
                          Production line
                          The thermistor was changed (see MB064041):
                          Solder is now used for the connection of the heat-sensitive element of the thermistor.
                          Applied from:
                          - Tohoku Ricoh production: From beginning of Jan 2003
                          - REI production: From middle of Jan 2003
                          In the field
                          Replace with the modified Middle Thermistor at the next service visit.
                          -Regular service parts: AW100075
                          �� AW100084

                          -FOC service parts:
                          B0649901: (No charge)

                          (B0649901 and AW100084 are the same parts)
                          Important:
                          1. Usually, the symptom does not occur for the first 13 months at target ACV, but make sure to replace the thermistor at the next service visit.
                          2. The numbers printed on the old thermistor (AW100075) are black, and the numbers printed on the new thermistor (AW100084) are white.

                          Comment

                          • tcs04
                            FORMER Techie

                            1,000+ Posts
                            • Apr 2009
                            • 1183

                            #14
                            He swapped the fuser!

                            Comment

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