OK, got the new Filter Box and broke down the Process Unit and completed a thorough cleaning, including the Dust Proof Glass (you'll know why I point this out by reading the rest).
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NOTE: Out of curiosity I weighed the old Filter Box vs. the new and it was definitely heavier. Dumped it and magenta was spewing out. EWWWW.
Picked a job out that was a good sized run of 800+ sheets. Loaded the tray with 200 sheets (to break the run) and went to town... After each reload, I check the 2nd Transfer for deposits. Yep, magenta's still there. As the fate would have it, a few sheets would double and halt the system. WE BE JAMMIN'
This was a good thing because I was able to see this issue and it's literal tracks. As you can see, there is a BAND of magenta coming off the ITB. This isn't just some dusting of toner poofing from the end. It looks like its being written to the drum or rather the drum isn't being cleared near the end?
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Sticking to principles, I'm assuming the drum becomes charged, the Writing Unit exposes the drum thus reversing the charge in non-image areas and toner then adheres to everything else. That might be simplifying it, but I'm sure you get what I mean.
It's a guess that this area isn't being "written" correctly and carrying toner to a place that it doesn't belong. Again, thank God for jams. LOL
It's clearly a solid band of magenta toner and none of the other colors are a problem nor is quality. Machine is running like it doesn't care... other than consuming magenta like it's candy.
Any thoughts on this new hypothesis?
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