All the answers you have been given are correct you must install all parts in kit and front and rear guides if been damaged also was it a oem kit or cheap made in China kit from the Internet if China kit they are rubbish must be oem also make sure you have reinstalled ptr assy correctly. Goo luck
Regards Mark
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I have encountered this many times. I always replace front and rear guides on the frame as well as I replace the transfer assembly, it isn't that expensive and has all the updated parts (D0894551). The assembly does not come with the little plastic roller clip so I carry those as well. All 4 parts are in my car stock (front and rear frame guide, transfer assembly and roller clip) fortunately I don't have many of these left and most of mine have been updated but occasionally I run into one in another techs territory.. Also look carefully at the belt itself and make sure it isn't damaged from all the issues. I have had to replace the belt after a repair too.
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Thanks to all for your comments and suggestions. Went back with a new guide and transfer roller and installed both and worked just fine.
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