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Little Yellow battery is bad.

If you loaded north American firmware you are better off just getting a battery + north American nvm chip. Or load European firmware.



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Sounds like the cabling for the scanner to mcu is not connected.

Did you load North American firmware on this unit? It sounds you did. That would explain the 4000 sheet message. If it was...

You have replaced the part. You do not need to replace the part again.

That is correct to enter the service mode.

First you need to get replacement hard drive, then come back here and make a...

89-520 is going to show until you clear the error codes in the service mode.

4gb should be fine. Try others too.

Until you load new firmware, I cannot help with the other issues. You need...

160gb to 250gb sata mechanical drive only. Ssd will cause trouble.

Fat 32 formatted usb 2.0 stick only. Recommend 8gb. Newer usb 3.0 will fail.

Create ALTBOOT directory in root of stick. Place...

As for it not being the cap... it could be any of the associated gear train. Exactly why the piece is spared as a whole and not as individual plastic pieces. It could also be a weak pre heater motor....

The rolling pump was deleted in later pre-heater models! Plug the new pre heater assembly in and away you go!

If you look closely you will see the newer unit has a series of springs to pressure...

I'm running behind. Will post the video later this week....

As a side note it's never the power supply with a ColorQube 92xx or 93xx. They last forever.

Xerox(R) ColorQube™ 9201 9202 9203 FRU Umbilical 604K54972 - Xentair

99-460 means your top orange umbilical thing is shot. Steal one of the two from within your parts unit.

Also don't pull fault codes from the PEST table. Pull them from the fault history option.

If you look at 89-520 in the service manual figure 2. That sensor cap that the arrow points to always de-bonds from the shaft. Once it has let go your...

How many sheets on the unit you have? They tend to get brittle gears and stance shutter at 750,000 copies. Sometimes you just have bad luck and they let go sooner. I will point out in the vid what to...

The correct piece to order is the entire pre-heat assembly. Just trying to replace bits and pieces of it is hopeless. Once the nylon gears start to shred they all go.

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Not the video but I will post one this weekend.

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And the pre-heater has nothing to do with melting ink. It actually pre heats the paper before it hits the drum. It also shifts the paper for registration.

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Replacing the pre-heat assembly is a 5 minute job. If you haven't done it before I will post a YouTube video showing how to get it out. It's only difficult if you don't know what screws to pull and...

As for the paper issue, are you running European a4 or 8.5x11? Change the paper size of the tray to reflect the actual paper size.

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89-520 Indicates the stance sensor on the preheat assembly has failed. This is a common failure on these units.

Replace pre-heat assembly:

Xerox ColorQube 92xx 93xx Registration Preheat...

Find Wulff Enterprises on the Web and contact their sales department. They will connect you with a container load of the machines you want. You will have to ask them for information on a shipping...

Google "spar xls" and go to the first result which is a hidden spreadsheet on Xerox's site. Find the latest Connectkey 1.5 version for the colorqube and download it. Place it in the Altboot folder in...

SSD's do not function correctly in these units. Stick to a 160GB platter drive - SATA.

First time for everything! :)

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Any bad sectors on the target drive and your toast too. Even if it was working before.

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USB 2.0 sticks only. USB 3.0 with the blue inner contact are a no go.

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