Hi All~
Long time reader, first time poster. This question is from a 'user' point of view.
We have a bizhub C654e with the FS-534 finisher and SD-511 saddle stitch kit.
We often have a need to do small booklets ... maybe 20-40 "logical" pages (i.e., not more than 10 "physical" pages once the booklet is formatted). We are not talking thousands here, we are talking about a couple dozen here, a hundred there, etc. Mostly for churches having events and memorials.
The dilemma we have is that we like to use 28# paper (105 gsm)... which is considered "Thick 1" on the machine ... but the finisher is only rated for "plain paper" (up to 90 gsm) for the fold/center staple.
When printing b/w, it is no problem, we can "lie" to the printer and tell it that it is plain paper and everything comes out beautifully.
But for color, it is a problem. If I tell the printer it is Thick 1, it will fold but not staple. If I "lie" and tell the printer it is Plain, then the print often does not fuse well, even if I print only a couple of booklets and even if not all of the pages are color (which is usually the case).
I don't see any finishers available for this model that will support this type of finishing, and upgrading to a production printer isn't an option at this time.
Are there any tricks or recommendations I can try? ... that won't void our warranty of course :-)
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