Ir Adv 8105 breaks spiral coil every 2 weeks

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  • tinnyjay
    Senior Tech

    500+ Posts
    • Oct 2009
    • 654

    #1

    Ir Adv 8105 breaks spiral coil every 2 weeks

    Hi!
    I cant find the reason why its breaking the spiral coil inside drum cleaning section.
    I've changed 3-4 times in 2 months but it broke only at the gear's side. Changed bushing also and after i install a new one the movement of gears/mechanism is really good but cant find the reason why it happens.
    Thank you
    "Who loves the roses,must also bear thumbs"
  • dan7777
    Senior Tech

    500+ Posts
    • Dec 2012
    • 680

    #2
    Re: Ir Adv 8105 breaks spiral coil every 2 weeks

    Originally posted by tinnyjay
    Hi!
    I cant find the reason why its breaking the spiral coil inside drum cleaning section.
    I've changed 3-4 times in 2 months but it broke only at the gear's side. Changed bushing also and after i install a new one the movement of gears/mechanism is really good but cant find the reason why it happens.
    Thank you
    The toner is backing up. You need to replace the updated waste toner unit in the back. A lot of the big units seem to do it. I replaced the entire drum unit assembly on a 6275 that only had 100k on it. I was not sure what was broken besides the coil. I also replaced the waste toner unit and have not heard back (5 months). Canon says the toner going out forms a pyramid and they added a Mylar to prevent that. Usually you get a E013 if it is plugged up in back but I don't think it makes it to the coil because of the pyramid effect of the toner going out. FM4-0899-020. Tech pub TP15-205.pdf

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    • teckat
      Field Supervisor

      Site Contributor
      10,000+ Posts
      • Jan 2010
      • 16083

      #3
      Re: Ir Adv 8105 breaks spiral coil every 2 weeks

      Originally posted by tinnyjay
      Hi!
      I cant find the reason why its breaking the spiral coil inside drum cleaning section.
      I've changed 3-4 times in 2 months but it broke only at the gear's side. Changed bushing also and after i install a new one the movement of gears/mechanism is really good but cant find the reason why it happens.
      Thank you


      countermeasure against toner leakage and soiled image due to breakage of the Screw in the A.P KIT Cleaner.
      thanks to dan7777
      Attached Files
      **Knowledge is time consuming, exhausting and costly for a trained Tech.**

      Comment

      • tinnyjay
        Senior Tech

        500+ Posts
        • Oct 2009
        • 654

        #4
        Re: Ir Adv 8105 breaks spiral coil every 2 weeks

        Originally posted by teckat


        countermeasure against toner leakage and soiled image due to breakage of the Screw in the A.P KIT Cleaner.
        thanks to dan7777
        It has nothing to do with AP Kit cleaner, bad toner or waste toner. It was the heat!
        The plastic tube that comes from drum cleaning section was broken in the frontal side of machine. So the coolers that cover drum unit couldnt remove the heat from cleaning section. If you can see the broken spiral you can see that is burned or broken in high temperature conditions. Wow....amazing....changed 6 or 7 spiral coils.
        Thank you
        "Who loves the roses,must also bear thumbs"

        Comment

        • Canuck
          Tech Specialist

          1,000+ Posts
          • Nov 2007
          • 1713

          #5
          Re: Ir Adv 8105 breaks spiral coil every 2 weeks

          Waste drive assemblies are garbage on these...even modified ones. Replaced many. Make sure your filters are clean. No air flow=plugged waste(just like the older ir5000)

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