E0004-0002 on irc3200

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  • y_us1982
    • May 2025

    #1

    E0004-0002 on irc3200

    i had this error code when i pulled out the fixing unit out. when i try to print out, the paper will jam at fixing, the when i pulled out the fixing unit to remove the jam paper the error appear. does anybody knows this problem?
  • teckat
    Field Supervisor

    Site Contributor
    10,000+ Posts
    • Jan 2010
    • 16083

    #2
    Originally posted by y_us1982
    i had this error code when i pulled out the fixing unit out. when i try to print out, the paper will jam at fixing, the when i pulled out the fixing unit to remove the jam paper the error appear. does anybody knows this problem?

    U need to check and clean or replace the sensor below/ also check the switches for correct action
    iR3200 Fuser Switches.JPG
    iR3200 Fuser.JPG

    If fixing/feeding unit closed sensor PS5 is dirty or has malfunctioned, or if MSW5 and MSW6 (fixing/feeding unit open/closed switches) are not actuating properly, it is possible an E004 will occur when the fixing drawer is pulled out.

    clean sensor PS5, (between the two switches), and to check and adjust the fixing feeding unit open/closed switches 5 & 6:
    1. Open the fixing feeding unit drawer.
    DoorSw_1.jpg
    2. Open the upper left vertical pass door and remove the side cover and vertical pass door.
    DoorSw_2.jpg
    3. Remove the upper left vent cover.
    DoorSw_3.jpg
    4. Remove the four screws and the connectors for the vertical pass assembly and lift the unit out of the machine.
    DoorSw_4.jpg
    5. Note how the fixing unit connector 'A' (at the top rear of the fixing assy) makes electrical contact with connector 'B', and how it also is used to actuate the fixing unit open/closed switches msw5 & msw6 'C'.
    DoorSw_5.jpg
    DoorSw_6.jpg
    DoorSw_7.jpg
    6. Clean the sensor PS5, also check the switches for continuity using your volt/ohm meter, replace one or both if necessary and adjust the leaf spring actuators so that switches msw5 and msw6 de-actuate BEFORE the fixing feeding connector breaks contact when the drawer is pulled out. The switches should actuate and de-actuate pretty close to the same time.
    DoorSw_8.jpg
    NOTE: Be sure the power is removed from the machine prior to this procedure and make sure to clean any toner and paper dust from the connectors, switches, and sensors of the fixing feeding drawer assembly prior to re-assembling.
    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

    Comment

    • jacky
      Technician

      50+ Posts
      • Jun 2009
      • 61

      #3
      Bro teckat,this screen shot really helpful and make junior tech easy to understand and find the location....Appreciate and pls keep it up...

      Comment

      • teckat
        Field Supervisor

        Site Contributor
        10,000+ Posts
        • Jan 2010
        • 16083

        #4
        ELVIS.jpg
        **Knowledge is time consuming, exhausting and costly for a trained Tech.**

        Comment

        • jonhiker
          Senior Tech

          500+ Posts
          • Apr 2010
          • 661

          #5
          Thanks! Awesome answer!

          Comment

          • bipc
            Trusted Tech

            100+ Posts
            • Sep 2009
            • 194

            #6
            Originally posted by jacky
            Bro teckat,this screen shot really helpful and make junior tech easy to understand and find the location....Appreciate and pls keep it up...
            Yep, same here teckat rules
            Life is a learning continuum...

            Comment

            • Matoku
              Trusted Tech

              100+ Posts
              • Feb 2008
              • 173

              #7
              Y-us1982>
              did you solved your problem now?

              Comment

              • magactn

                #8
                Re: E0004-0002 on irc3200

                Thanks, i have the same problem.

                Comment

                • sniper2g8
                  Trusted Tech
                  • Jan 2013
                  • 117

                  #9
                  Re: E0004-0002 on irc3200

                  Originally posted by magactn
                  Thanks, i have the same problem.
                  After cleaning all the sensors I still get paper Jam what should i do next
                  thanks in advance

                  Comment

                  • teckat
                    Field Supervisor

                    Site Contributor
                    10,000+ Posts
                    • Jan 2010
                    • 16083

                    #10
                    Re: E0004-0002 on irc3200

                    Originally posted by sniper2g8
                    After cleaning all the sensors I still get paper Jam what should i do next
                    thanks in advance
                    u get a JAM or ERROR ??

                    where is paper jamming ? what is jam code

                    what have u inspected & or cleaned ??


                    if paper is jamming on entrance to fuser> check that black guide for burrs (hard waste stuck on it)
                    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                    Comment

                    • sniper2g8
                      Trusted Tech
                      • Jan 2013
                      • 117

                      #11
                      Re: E0004-0002 on irc3200

                      Originally posted by teckat
                      u get a JAM or ERROR ??

                      where is paper jamming ? what is jam code

                      what have u inspected & or cleaned ??


                      if paper is jamming on entrance to fuser> check that black guide for burrs (hard waste stuck on it)
                      I took the Itb out clean it and now it works
                      thank you Sir

                      Comment

                      • chrisr21r
                        Junior Member
                        • Mar 2014
                        • 4

                        #12
                        Re: E0004-0002 on irc3200

                        I am having the same problem. Could you tell me the code for the sensor

                        Comment

                        • teckat
                          Field Supervisor

                          Site Contributor
                          10,000+ Posts
                          • Jan 2010
                          • 16083

                          #13
                          Re: E0004-0002 on irc3200

                          Originally posted by chrisr21r
                          I am having the same problem. Could you tell me the code for the sensor
                          ----------------------
                          all issues & conditions are different

                          same problem ?????

                          ERROR CODE
                          JAM CODE

                          did u check service mode for codes ???
                          **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                          Comment

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