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  • copicatt
    Trusted Tech

    Site Contributor
    250+ Posts
    • Nov 2008
    • 366

    #1

    irc4080

    Getting a rubbing noise from the area of the transfer blade. just wandering if these blades ever cause this kind of noise. can't pinpoint it exactly but wandering if has been a common problem, might save me some time and I will get one on the way...thanks!
  • copicatt
    Trusted Tech

    Site Contributor
    250+ Posts
    • Nov 2008
    • 366

    #2
    Re: irc4080

    Think I have the noise taken care of, replaced the blade assy.

    On another note. I bought the machine to resale, has 166k on it. getting an e020-01b0 code (yellow drum). the counter is only showing 22 percent. could the drum actually be bad at that percentage? I mean, I'm sure it could, but has anyone had that at that count or is there something else I should look at? Thanks!!

    Comment

    • teckat
      Field Supervisor

      Site Contributor
      10,000+ Posts
      • Jan 2010
      • 16083

      #3
      Re: irc4080

      Originally posted by copicatt
      Think I have the noise taken care of, replaced the blade assy.

      On another note. I bought the machine to resale, has 166k on it. getting an e020-01b0 code (yellow drum). the counter is only showing 22 percent. could the drum actually be bad at that percentage? I mean, I'm sure it could, but has anyone had that at that count or is there something else I should look at? Thanks!!


      noise also comes from the two foam seals inside ITB that rub interior of ITB sheet

      CHECK the yellow toner cartridge drive assembly
      MTR Specify motor checking the operation.


      Operation method
      1)Select the item.
      2)Enter the motor code with the numeric keypad.
      1: Drum ITB motor (M1)
      2: Toner container motor (Y) (M20)
      3: Toner container motor (M) (M21)
      4: Toner container motor (C) (M22)
      5: Toner container motor (Bk) (M23)

      MTR-ON Start the motor operation.

      Operation method
      Toner container motor (Y/M/C/K):
      1)Remove the toner container, and Key up the printer with cover open.
      2)Select the item, and press [OK].
      ON for 10 sec > OFF

      make sure the white couplings have not popped off
      Coupling.jpg


      also check the Drum couplings/cams
      Drum Cams.jpg
      **Knowledge is time consuming, exhausting and costly for a trained Tech.**

      Comment

      • copicatt
        Trusted Tech

        Site Contributor
        250+ Posts
        • Nov 2008
        • 366

        #4
        Actually I am getting a clicking noise also before it throws the code also. I put a blade in for a 5185. Is that the same blade. First heard the noise when I turned it on without the blade installed. After I installed the blade, it persisted but think its something to do with the blade. Does the machine click if it isnt installed?

        Comment

        • teckat
          Field Supervisor

          Site Contributor
          10,000+ Posts
          • Jan 2010
          • 16083

          #5
          Re: irc4080

          Originally posted by copicatt
          Actually I am getting a clicking noise also before it throws the code also. I put a blade in for a 5185. Is that the same blade. First heard the noise when I turned it on without the blade installed. After I installed the blade, it persisted but think its something to do with the blade. Does the machine click if it isnt installed?

          never run the printer without the ITB Cleaning blade


          machine has a ITB cleaning Blade
          and it uses a Secondary transfer external roller


          foam seals are not a blade/ they are stuck inside ITB unit frame
          SEALS.JPG

          [1] ITB
          [2] Duct Seal
          [3] ITB Assembly



          If the Fixing Assembly 20T Gear
          replace the 20T gear with a new one. It is not necessary to replace the Fixing Assembly.
          FU7-0702-000
          FIX.JPG
          **Knowledge is time consuming, exhausting and costly for a trained Tech.**

          Comment

          • copicatt
            Trusted Tech

            Site Contributor
            250+ Posts
            • Nov 2008
            • 366

            #6
            Re: irc4080

            Oops. Actually it only initialized, didnt run a copy without it but regardless, good to know.

            Comment

            • copicatt
              Trusted Tech

              Site Contributor
              250+ Posts
              • Nov 2008
              • 366

              #7
              Re: irc4080

              well, found a slightly used yellow drum, popped it in, now getting 020-02b0. now im after a magenta drum. funny how that happens. it too shows a low percentage, but so what, the yellow did too........b/w runs perfectly and copies are great. Guess this means the itb and such are decent then. I Still have the clicking noise and it presents itself when running motor 17 in service mode. off to look that up. thanks for the input. will let you know after replacing magenta drum. There is a roar that is present when making copies, almost like a vibration, but it does not present itself in any motor check. guess it's just noisy. Just seems louder than others I have serviced. Coming from middle of machine maybe to fuser side so could be anywhere. pushing in on the fuser door makes no difference, but after thinking about it, I guess it wouldn't, lol.

              Comment

              • copicatt
                Trusted Tech

                Site Contributor
                250+ Posts
                • Nov 2008
                • 366

                #8
                Re: irc4080

                Found my clicking noise. it happens with duplex running. there is a electomagnetic clutch in the front of the duplexer you can see when you lift the cover. the rubber belt slips under drive on each revolution of the gear that drives the clutch. maybe missing a bushing?

                Comment

                • teckat
                  Field Supervisor

                  Site Contributor
                  10,000+ Posts
                  • Jan 2010
                  • 16083

                  #9
                  Re: irc4080

                  YELLOW is the start patch that is laid down on the ITB on start up/ initial rotation
                  if pattern read does not see it/ u have an error on yellow
                  Check to see if a patch is formed on the ITB at time of the SALT control
                  salt2.JPGsalt.JPG

                  MTR -motor checking the operation.
                  1)Select the item.
                  2)Enter the motor code with the numeric keypad.
                  1: Drum ITB motor (M1)
                  2: Toner container motor (Y) (M20)
                  3: Toner container motor (M) (M21)
                  4: Toner container motor (C) (M22)
                  5: Toner container motor (Bk) (M23)
                  6: Cassette 1 pickup motor (M6)
                  7: Cassette 2 pickup motor (M7)
                  8: Cassette 3 pickup motor (M51)
                  9: Cassette 4 pickup motor (M52)
                  10: Paper deck main motor (M1D) (Paper deck)
                  11: Pre-registration motor (M8)
                  12: Registration motor (M9)
                  13: Delivery vertical path motor (M10)
                  14: Face-down delivery motor (M11)
                  15: Reserve
                  16: Horizontal registration motor (M25)
                  17: Duplexing feed motor (M26)
                  18: Developing motor (Y) (M12)
                  19: Developing motor (M) (M13)
                  20: Developing motor (C) (M14)
                  21: Developing motor (Bk) (M15)
                  **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                  Comment

                  • copicatt
                    Trusted Tech

                    Site Contributor
                    250+ Posts
                    • Nov 2008
                    • 366

                    #10
                    Re: irc4080

                    correct, duplexing feed motor...fixing to see why the drive is binding at the clutch.

                    also, the yellow code is now gone after replacing drum, now am getting magenta code. am gonna install that tomorrow. thanks!

                    Comment

                    • copicatt
                      Trusted Tech

                      Site Contributor
                      250+ Posts
                      • Nov 2008
                      • 366

                      #11
                      Re: irc4080

                      So I am guessing it is possible for the 02b0 code to go away. it came up twice but is working for now. I know it will come back. Anyway, here are a couple of copies from the machine. If I watch the ITB cycle from the right side (by removing access cover), I see lots of cyan and magenta background on the itb as it cycles, It's nice and clean on Black. Is this a drum issue? Sorry, still learning color and I am a one man show, just trying to learn some things. Why is there no background when running black. Is it because there's no power to the color drums at that point?
                      Attached Files

                      Comment

                      • teckat
                        Field Supervisor

                        Site Contributor
                        10,000+ Posts
                        • Jan 2010
                        • 16083

                        #12
                        Re: irc4080

                        Originally posted by copicatt
                        So I am guessing it is possible for the 02b0 code to go away. it came up twice but is working for now. I know it will come back. Anyway, here are a couple of copies from the machine. If I watch the ITB cycle from the right side (by removing access cover), I see lots of cyan and magenta background on the itb as it cycles, It's nice and clean on Black. Is this a drum issue? Sorry, still learning color and I am a one man show, just trying to learn some things. Why is there no background when running black. Is it because there's no power to the color drums at that point?
                        first off > all of your colors are over saturated> & over toned> especially CYAN-
                        when was the last time u did a FULL AUTO GRADATION ??
                        Do u have a Fiery(imagePass) connected ? if so u need to calibrate it-

                        take a look>>
                        Print.JPG

                        Depending on what color is causing the background, will help you to diagnose where the problem lies. If the color is Yellow then the Yellow Laser must be replaced, if the color is Cyan then replace the Cyan Laser.
                        You can further troubleshoot the problem by swapping around the Lasers from one color station to the other but you must remember to input the Laser values in service mode which are printed on top of the Laser.

                        this is what your color chart should show>>>>>>>

                        Print2.JPG

                        Print3.JPG

                        nice and smooth/


                        READ THIS PDF>>>>>>
                        Attached Files
                        **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                        Comment

                        • copicatt
                          Trusted Tech

                          Site Contributor
                          250+ Posts
                          • Nov 2008
                          • 366

                          #13
                          Re: irc4080

                          I will do auto gradation in the morning. Just got this machine in. I dont have the fiery connected. Wasn't expecting the laser to be the problem though. Thought it would just be the drum unit. Are lasers a common replacement? Granted, I am not so sure my scanner is accurate but I definately have blue streaking/background. Thanks for the input.you seem to have lots of knowledge on canon equipment. I have serviced canon for 16 years but just havent done alot of color, trying to wrap my head around it. Thx

                          Comment

                          • teckat
                            Field Supervisor

                            Site Contributor
                            10,000+ Posts
                            • Jan 2010
                            • 16083

                            #14
                            Re: irc4080

                            Originally posted by copicatt
                            I will do auto gradation in the morning. Just got this machine in. I dont have the fiery connected. Wasn't expecting the laser to be the problem though. Thought it would just be the drum unit. Are lasers a common replacement? Granted, I am not so sure my scanner is accurate but I definately have blue streaking/background. Thanks for the input.you seem to have lots of knowledge on canon equipment. I have serviced canon for 16 years but just havent done alot of color, trying to wrap my head around it. Thx


                            just a note>>>
                            E020 with sub code of 01B0, 02B0, 03B0, 04B0.

                            If the drum units have been removed repeatedly without the drum guide service tool it's possible to break one or both tabs (see picture below).
                            These tabs open the toner hopper when the drum unit is slid in, and if they are broken, toner will not be fed into the drum unit.

                            NOTE: The unit may work for a while until the developer to toner ratio drops enough to cause an error.


                            E020_5.jpg
                            **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                            Comment

                            • copicatt
                              Trusted Tech

                              Site Contributor
                              250+ Posts
                              • Nov 2008
                              • 366

                              #15
                              Re: irc4080

                              Did full gradation and replaced cyan drum. All is well, much better, background is gone. Thanks for the tips!

                              Comment

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