[Error Code] Measures to minimize E540-8002 due to breakage of the Upper Paper Face Sensing Flag.

[teckat]

Measures to minimize E540-8002 due to breakage of the Upper Paper Face Sensing Flag.

SEE PDF---E540-8002.pdf

Products Affected/Serial Numbers//// Products Affected /Serial Numbers
Staple Finisher-B1 FKU12096 and earlier // Saddle Finisher-Q4 All Serial Numbers affected
Booklet Finisher-B1 FLG54433 and earlier // Finisher-R1 All Serial Numbers affected
Staple Finisher-C1 FHN62302 and earlier // Saddle Finisher-R2 All Serial Numbers affected
Booklet Finisher-C1 FHP68383 and earlier // Finisher-T1 All Serial Numbers affected
Staple Finisher-E1 FYG33282 and earlier // Saddle Finisher-T2 All Serial Numbers affected
Booklet Finisher-E1 FYJ12992 and earlier // Finisher-W1 All Serial Numbers affected
Finisher-AE1 SVW35511 and earlier // Saddle Finisher-W2 All Serial Numbers affected
Saddle Finisher-AE2 SVX06514 and earlier // Finisher-Y1 All Serial Numbers affected
Finisher-AD1 HVQ01563 and earlier // Saddle Finisher-Y2 All Serial Numbers affected
Saddle Finisher-AD2 MBQ11659 and earlier // Finisher-AA1 All Serial Numbers affected
Finisher-Q1 All Serial Numbers affected // Saddle Finisher-AA2 All Serial Numbers affected
Saddle Finisher-Q2 All Serial Numbers affected // Finisher-AC1 All Serial Numbers affected
Finisher-Q3 All Serial Numbers affected Saddle // Finisher-AC2 All Serial Numbers affected

[teckat]

Re: Measures to minimize E540-8002 due to breakage of the Upper Paper Face Sensing Fl

Very useful, thanks.

Whats the best way to replace it?

Escape Tray Cover
Removing the Escape Tray Cover
1) Remove two screws [1], and open the escape door [2].
Escape Tray Cover.JPG

2) Remove three screws [1], and detach the escape tray cover [2].
Escape Tray Cover2.JPG

Removing the Grate-shaped Upper Guide
1) Lower tray [1] below the grate-shaped upper guide [2].
Using a screwdriver or the like) to release the clutch. However, when the clutch is released, the
tray drops by its own weight. Be sure to hold the tray with your hand when releasing the clutch.

TRAY1.JPG
2) Remove five screws [3] and remove the grate-shaped upper guide [2].
FINISHER UPPER GUIDE.JPG
After removing upper guide>RELEASE THE CLUTCH (while holding tray 1) & move up away from lower guide/
Now u need to raise the Tray 2>RELEASE THE CLUTCH (while holding tray 2) & MOVE ALL THE WAY UP TO BOTTOM OF TRAY 1 POSITION

IF THERE IS NOT ENOUGH CLEARANCE TO REMOVE LOWER GUIDE/ U MAY NEED REMOVE THE TRAY 1 ALL THE WAY UP & OUT OF RAIL/ THERE ARE TWO STOPPERS > ONE ON FRONT & ONE ON BACK (POSITION SHOWN BELOW)OF TRAY GUIDE RAIL OR BEND THE LOWER GUIDE A LITTLE TO REMOVE IT
STOPPER.JPG
Removing the Grate-shaped Lower Guide
1) Remove ten screws [1] and remove the grate-shaped lower guide [2].
FINISHER LOWER GUIDE.JPG
U SHOULD NOW HAVE ACCESS TO REPLACE THE NEW UPDATED SENSOR FLAG

When replacing, be careful not to hook the grate-shaped lower guide to the sensor flag arm on the
delivery side.

[montana]

Re: Measures to minimize E540-8002 due to breakage of the Upper Paper Face Sensing Fl

good job mr teckat...............thank you

[vigour]

Re: Measures to minimize E540-8002 due to breakage of the Upper Paper Face Sensing Fl

Strangely these fingers break many times on IR finishers without causing an ecode.
Yet last week I saw a permanent E540 on an IR Advance caused by these broken fingers.
It had me going for a while.