C35 C0096 fault code 1st image transferpressure/retraction error

[EarthKmTech]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

PWB-A has KM part number silk screened on it along with NCU card. MFP board has KM branded asics all over it. Doubt anyone but KM made these machines.

[RRodgers]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

PWB-A has KM part number silk screened on it along with NCU card. MFP board has KM branded asics all over it. Doubt anyone but KM made these machines.

Good to know, thanks for the info.

[Synaux]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

Likes are welcome in the Dark Days before Christmas....

Hans

It doesn't show a like or thank but tells me but tells me "You do not have permission to undo a button click."

[RRodgers]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

Also still have this issue, I know it's not the sensor as I've swapped it with another (seems all the sensors are the same in this box per the part manual) the drive feels true to it as I've turned the motor and engaged the solenoid and it does turn without problem, even if I put some resistance to it.

Any other thoughts guys?

[xeroprint]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

hey
I have 2 machines with this error - how to solve it?

[RRodgers]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

hey
I have 2 machines with this error - how to solve it?

Our solution was to sell them a New machine.

[tekhed]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

How hard is it to get the gear box out?

Our team leader did it once. You take the entire machine apart down to about 4 screws remaining. The inside dimension of the tiny planetary gear becomes elongated instead of circular to rotate on the shaft. The gear is not a valid part.

[Gordi]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

Hi All

I'm experiencing 0096 errors shortly after replacing the transfer belt. The machine starts up with a gear jumping noise & then goes into the error.
I fitted the old belt back & it still does the same thing....

[CraigW]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

Another 0096 code here, pretty much an impractical/impossible repair....... and a machine that is getting replaced.

Most scary to me, is the fact that the C3350 uses the same items in this section.

Thanks for all the info !!!

[tech51]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

You can sometimes get away with stretching out the springs on the transfer rollers and giving every cam and bearing surface a good dose of grease.
It's worth a try but depends on how worn the gearbox is.
It might buy you enough time to get the sales department involved!

[CraigW]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

Just unboxed & setup the replacement C3110 today.

Thanks for reply, may mess around with it and attempt suggestion.

[3boydad]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

0096 gear drive.jpg0096 code gear.jpg


I have a spare machine im going to try and fix myself. As you can see here in the pictures what the problem is. As stated in this thread i'm going to try and pack the gear to keep it from slipping. I wish i Had a 3D printer to make a new one.

[EarthKmTech]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

[ATTACH=CONFIG]32268[/ATTACH][ATTACH=CONFIG]32269[/ATTACH]


I have a spare machine im going to try and fix myself. As you can see here in the pictures what the problem is. As stated in this thread i'm going to try and pack the gear to keep it from slipping. I wish i Had a 3D printer to make a new one.

considerable torque is transfered through the shaft that rounds out the hole in the big gear - it is a crap design. 3d printed gears would fail instantly under the stress this connection is under. Ideally the gears should be brass.

I wrapped the outer diameter of the stretched out hole side gear with battery tags and spot welded them together as a collar after crushing the plastic to fit. I also packed out the inside and jammed them together.

Bench tested with power supply and signal generator to run the main motor and actuated the solenoid repeatedly till it failed. It did not last more than a few actuations. This is the only way to test if you dont want a million hours of labour between each attempt. might work with some ultra high strength glue. I still have the machine in pieces and may try again one day.

BTW, it looks like the 3350 / 3850 may use the same planetary gear set for transfer belt separation. The main drive on those is orderable as a spare part. I have not confirmed if the gears fit though.

[3boydad]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

considerable torque is transfered through the shaft that rounds out the hole in the big gear - it is a crap design. 3d printed gears would fail instantly under the stress this connection is under. Ideally the gears should be brass.

I wrapped the outer diameter of the stretched out hole side gear with battery tags and spot welded them together as a collar after crushing the plastic to fit. I also packed out the inside and jammed them together.

Bench tested with power supply and signal generator to run the main motor and actuated the solenoid repeatedly till it failed. It did not last more than a few actuations. This is the only way to test if you dont want a million hours of labour between each attempt. might work with some ultra high strength glue. I still have the machine in pieces and may try again one day.

BTW, it looks like the 3350 / 3850 may use the same planetary gear set for transfer belt separation. The main drive on those is orderable as a spare part. I have not confirmed if the gears fit though.

what about a putty epoxy packed in there? Think that will hold? I would order a Drive from a 3350 if i knew it had the right gear. I don't understand how Konica wont offer this gear, the solution is bs. They know it's this gear failing. I have a really nice spare c35 and this is the only problem with it.

[3boydad]

Re: C35 C0096 fault code 1st image transferpressure/retraction error

well i found a gear set on ebay, i bought them. I like the brass idea is there a way to have them made of brass now lol