Copystar CS3550ci - constant JAM 0000 and will not go into service mode

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  • deserttech99
    Technician
    • Jun 2013
    • 33

    #1

    Copystar CS3550ci - constant JAM 0000 and will not go into service mode

    Unit displays constant Jam 0000 although there is no jam. Cannot test sensors with test command as the unit will not go into service mode no matter what you try. Have tried every trick I know of [leaving cover open, reboot, etc.] but absolutely will not go into service mode

    Pulled and cleaned all sensors in conveyance section and trays but no help.
  • GESPAGE
    Technician
    • May 2011
    • 40

    #2
    Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

    Originally posted by deserttech99
    Unit displays constant Jam 0000 although there is no jam. Cannot test sensors with test command as the unit will not go into service mode no matter what you try. Have tried every trick I know of [leaving cover open, reboot, etc.] but absolutely will not go into service mode

    Pulled and cleaned all sensors in conveyance section and trays but no help.
    Fuser Section involved

    Comment

    • daveh12
      Trusted Tech

      100+ Posts
      • Jul 2012
      • 157

      #3
      Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

      Jam 0000 means there is a jam when the machine was powered on. What was the code triggered before the machine was rebooted?
      I don't think those machines go into service mode when it has a jam code on screen, error codes yes.
      There has to be something triggering it, small piece of paper, dislodged sensor arm, sensor out of place etc.



      Sent from my iPhone using Tapatalk

      Comment

      • wragsdale
        Trusted Tech

        100+ Posts
        • Jul 2014
        • 188

        #4
        Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

        You can go into service mode with a jam present, there just cannot be an active job (print, scan, or fax).

        If you still can't get into service mode even after checking your status screen, you can tell the general area of the jam or problem sensor by the screen's jam removal instructions. It splits the machine up into several areas and only shows instructions for removing jams in that specific sensor grouping.

        Comment

        • JR2ALTA
          Service Manager

          Site Contributor
          1,000+ Posts
          • Feb 2010
          • 2028

          #5
          Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

          Originally posted by wragsdale
          You can go into service mode with a jam present, there just cannot be an active job (print, scan, or fax).

          If you still can't get into service mode even after checking your status screen, you can tell the general area of the jam or problem sensor by the screen's jam removal instructions. It splits the machine up into several areas and only shows instructions for removing jams in that specific sensor grouping.
          This is good info, unplug, remove fax entirely and disconnect network cable

          Comment

          • sparkycivic
            Trusted Tech

            250+ Posts
            • Apr 2017
            • 348

            #6
            Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

            start machine with any main door open, should eventually allow you to enter service mode. then u031 look at sensors to see what's triggered.

            Comment

            • tonerleak
              Technician

              50+ Posts
              • Mar 2012
              • 67

              #7
              Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

              The conveying units on this series are notorious for these kind of false jam conditions. If you get into maintenance mode to check the sensors and the DU2 sensor is active, you may have to replace the conveying unit, have done literally dozens.

              Comment

              • wragsdale
                Trusted Tech

                100+ Posts
                • Jul 2014
                • 188

                #8
                Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

                Originally posted by tonerleak
                The conveying units on this series are notorious for these kind of false jam conditions. If you get into maintenance mode to check the sensors and the DU2 sensor is active, you may have to replace the conveying unit, have done literally dozens.
                I'll be honest. I don't think this is good advice. I've never seen a false jam condition that wasn't a worn out actuator, dirty/faulty sensor, or (rarely) bad pwb. Replacing the whole conveying unit seems like overkill.

                Comment

                • LNorris
                  Senior Tech

                  500+ Posts
                  • Sep 2008
                  • 645

                  #9
                  Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

                  we had a 250ci do this, it was the exit flag above the fuser, it had warped and was catching. we reheated it to straighten it back out and havent had any more issues.

                  Comment

                  • sparkycivic
                    Trusted Tech

                    250+ Posts
                    • Apr 2017
                    • 348

                    #10
                    Re: Copystar CS3550ci - constant JAM 0000 and will not go into service mode

                    Originally posted by wragsdale
                    I'll be honest. I don't think this is good advice. I've never seen a false jam condition that wasn't a worn out actuator, dirty/faulty sensor, or (rarely) bad pwb. Replacing the whole conveying unit seems like overkill.
                    I have this argument with my svc mgr all the time, sure it takes a coon's age to take apart and clean that DU2 sensor, and the stupid 7 pin plug populated with two wires is easy to break, but that's gotta be a better solution than replacing the entire conveying unit!

                    Comment

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