jam 4311, m2535dn

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  • n25an
    Service Manager

    Site Contributor
    1,000+ Posts
    • Jul 2008
    • 1030

    jam 4311, m2535dn

    I originally got a m2535dn because it had

    1. a developer not installed issue... fix... replace empty toner cartridge
    2. drum unit stuck... metal rod that goes through center of drum unit sliding freely from side to side... fix replace drum unit...
    3. prints and copies riding too high on page... replaced drive unit...
    4. noticed a buzzing noise... machine runs a bit and it goes away...
    5. if I run one sided prints it works perfect... if I run blank prints it works perfect... if I do doublesided it jams... jam 4311
    5a noticed fuser has burn spots...
    replaced fuser... no change...
    pulled out the motor assembly that sits beside the drive unit...
    looked at the big gear that peeks out from under the main board... it is floating pretty freely...
    I think it might be an issue... it rotates the rollers that pulls the feed roller for the duplex... but if it does... how do you explain feeding working for single sided or blank pages...
    service manual says exit sensor... failing exit sensor...
    has anyone faced this issue???
    Sad To Say I Don't Have a Life
    I do this stuff on the weekends too
  • Kyo fan
    Trusted Tech

    250+ Posts
    • Dec 2013
    • 368

    #2
    Re: jam 4311, m2535dn

    It's fairly common for that gear to break. Replace it. There's a bulletin on it, and It has been reinforced with shape change.

    Comment

    • Santander
      Senior Tech

      Site Contributor
      500+ Posts
      • May 2009
      • 768

      #3
      Re: jam 4311, m2535dn

      Originally posted by n25an
      I originally got a m2535dn because it had

      1. a developer not installed issue... fix... replace empty toner cartridge
      2. drum unit stuck... metal rod that goes through center of drum unit sliding freely from side to side... fix replace drum unit...
      3. prints and copies riding too high on page... replaced drive unit...
      4. noticed a buzzing noise... machine runs a bit and it goes away...
      5. if I run one sided prints it works perfect... if I run blank prints it works perfect... if I do doublesided it jams... jam 4311
      5a noticed fuser has burn spots...
      replaced fuser... no change...
      pulled out the motor assembly that sits beside the drive unit...
      looked at the big gear that peeks out from under the main board... it is floating pretty freely...
      I think it might be an issue... it rotates the rollers that pulls the feed roller for the duplex... but if it does... how do you explain feeding working for single sided or blank pages...
      service manual says exit sensor... failing exit sensor...
      has anyone faced this issue???
      You may be looking at a solenoid issue in what they call the paper conveying assembly, what I call the exit assembly. It can be easily observed when doing duplex by shinning a flashlight at the exit rollers and watching them, if you observe any stuttering the solenoid is not fully engaging and pulling the paper back into the duplex path causing the jam code. You could just replace the solenoid, but we have found it easier and more economical to replace the entire assembly. The replacement requires the removal of the scanner assy. and the main board to get to two screws, and usually takes about an hour. It does not happen in simplex simply because the solenoid is not activated for simplex copies. Hope this narrows it down for you.

      Comment

      • n25an
        Service Manager

        Site Contributor
        1,000+ Posts
        • Jul 2008
        • 1030

        #4
        Re: jam 4311, m2535dn

        Originally posted by Santander
        You may be looking at a solenoid issue in what they call the paper conveying assembly, what I call the exit assembly. It can be easily observed when doing duplex by shinning a flashlight at the exit rollers and watching them, if you observe any stuttering the solenoid is not fully engaging and pulling the paper back into the duplex path causing the jam code. You could just replace the solenoid, but we have found it easier and more economical to replace the entire assembly. The replacement requires the removal of the scanner assy. and the main board to get to two screws, and usually takes about an hour. It does not happen in simplex simply because the solenoid is not activated for simplex copies. Hope this narrows it down for you.
        much appreciated... I will let you know how it goes....
        Sad To Say I Don't Have a Life
        I do this stuff on the weekends too

        Comment

        • Netghost56
          Field Service Supervisor
          • Jun 2019
          • 13

          #5
          Re: jam 4311, m2535dn

          Apparently it went well lol.


          Dont mind me, I have the same issue and just scrolling through

          Comment

          • n25an
            Service Manager

            Site Contributor
            1,000+ Posts
            • Jul 2008
            • 1030

            #6
            Re: jam 4311, m2535dn

            Originally posted by Netghost56
            Apparently it went well lol.


            Dont mind me, I have the same issue and just scrolling through
            my manager took that call over... and replaced the solenoid in the conveying assembly...
            sorry for not getting back to you...
            Sad To Say I Don't Have a Life
            I do this stuff on the weekends too

            Comment

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