KM-4050 poor fill and background

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  • blackcat4866
    Master Of The Obvious

    Site Contributor
    10,000+ Posts
    • Jul 2007
    • 22624

    KM-4050 poor fill and background

    I'm posting this for a pal who is shy. Here's his issue:

    It's a KM 4050 that has 380,000 clicks. First service call I see where the background should be white but it looks grey. The blacks do not look solid. I replaced transfer roller and developer unit. The after copies became as they should. Next day, grey background customer said. I replaced drum unit. Again, the after samples appeared as should and looked great. Next two days customer calls grey copies again. I replaced HVU per tech support, looked great till one hour later grey copies. My regional rep thinks issue with the drum. The drum is new. I am not sure what else to try.

    My response: It's almost certainly a primary charge or drum ground issue.
    On the first trip, when you removed the drum unit to install the new developing unit, you probably re-positioned the primary charge or drum ground contacts. On the second trip, you replaced the drum unit, again with the same affect. On the third trip you again removed the drum to access the HV contacts, again with the same affect.

    I would check the primary charge contact on the rear frame and the contact on the end of the primary charge unit. Then I would make sure that the drum ground contact at the front of the drum unit is lubricated with good quality conductive grease. Also check the drum drive coupler on the rear of the drum unit. I know it's counter-intuitive, but lubricate the drive coupler with light oil not conductive grease. The conductive grease will gum up the coupler so that it will not spring back. If you do these things I'll give you a 85% chance of success.

    Who else has ideas? =^..^=
    If you'd like a serious answer to your request:
    1) demonstrate that you've read the manual
    2) demonstrate that you made some attempt to fix it.
    3) if you're going to ask about jams include the jam code.
    4) if you're going to ask about an error code include the error code.
    5) You are the person onsite. Only you can make observations.

    blackcat: Master Of The Obvious =^..^=
  • Copystar Tech
    Technician

    50+ Posts
    • Sep 2010
    • 59

    #2
    Re: KM-4050 poor fill and background

    This is a long shot, but back when we first were placing 6030's in the field, we ran into a bad batch of OEM toner that gave the exact same symptoms. Purged the toner from the dev unit and used a fresh cartridge and the problem went away and never came back. Seems to me that we ran into 4 or 5 cartridges of bad toner and never had it happen again. Just a thought...

    Comment

    • blackcat4866
      Master Of The Obvious

      Site Contributor
      10,000+ Posts
      • Jul 2007
      • 22624

      #3
      Re: KM-4050 poor fill and background

      Thanks C-Tech. There isn't a mention of whether it's generic toner. Thanks. =^..^=
      If you'd like a serious answer to your request:
      1) demonstrate that you've read the manual
      2) demonstrate that you made some attempt to fix it.
      3) if you're going to ask about jams include the jam code.
      4) if you're going to ask about an error code include the error code.
      5) You are the person onsite. Only you can make observations.

      blackcat: Master Of The Obvious =^..^=

      Comment

      • Venom
        Technical/IT Support

        500+ Posts
        • Nov 2009
        • 765

        #4
        Re: KM-4050 poor fill and background

        Sounds like a bad drum to me
        IBM, Mita, Konica Minolta, Ricoh, Kyocera, HyPAS, Canon, Oce, Samsung, HP, TEO IP PBX/Unified Communications, Comptia Network+ Comptia PDI+ Certifications

        Comment

        • tbsoa
          Technician
          • Aug 2009
          • 15

          #5
          Re: KM-4050 poor fill and background

          Originally posted by Copystar Tech
          This is a long shot, but back when we first were placing 6030's in the field, we ran into a bad batch of OEM toner that gave the exact same symptoms. Purged the toner from the dev unit and used a fresh cartridge and the problem went away and never came back. Seems to me that we ran into 4 or 5 cartridges of bad toner and never had it happen again. Just a thought...
          Thank you. I will check these areas.

          Comment

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