mp4000 -1 -2 dev.units pcu's lifetime

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  • Mark Bbb
    Service Manager

    1,000+ Posts
    • Jun 2012
    • 1662

    #1

    mp4000 -1 -2 dev.units pcu's lifetime

    Hello,
    Due to quality problems, I:
    - change developer (and clean the sleeve roller) somewhere between 100K and 150K.
    - replace also the whole box at about 600K.
    - replace drum parts rarely at 300K, but mostly at 100K.
    Does this "parts lifetime" looks familiar to you or is it rather early?
    How often do you refurbish a pcu of developer box?
    Greetings.
    Mark
  • TonerMunkeh
    Professional Moron

    2,500+ Posts
    • Apr 2008
    • 3865

    #2
    Re: mp4000 -1 -2 dev.units pcu's lifetime

    The MP3500/4500/4000/5000 etc all are as bad as each other. Toner belching, mag roller contaminating pigs. Unfortunately, you're bang on. Dev rarely lasts above 100k. Personally I replace the lot if something fails, it's pointless hitting the machine piecemeal with parts. With regard to the dev unit itself, I've only ever had to replace it if the bearing siezes and it gives you SC324. Cleaning the mag roller is sufficient. The only time I've ever replaced the drum side of a PCU is when the recycling gears stripped.
    It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

    Hit it.

    Comment

    • Mark Bbb
      Service Manager

      1,000+ Posts
      • Jun 2012
      • 1662

      #3
      Re: mp4000 -1 -2 dev.units pcu's lifetime

      Unfortunately there is no part number for the sleeve roller.
      So, one needs to order the whole unit.
      I carefully rub the sleeve roller with fine sand paper, meaning that the performance grows less with every scrub...
      That's why I replace the whole at about 600K...

      Comment

      • TonerMunkeh
        Professional Moron

        2,500+ Posts
        • Apr 2008
        • 3865

        #4
        Re: mp4000 -1 -2 dev.units pcu's lifetime

        Don't use sandpaper, just use green scouring pad. Doesn't harm the mag roller at all.
        It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

        Hit it.

        Comment

        • Athlontini
          Trusted Tech

          250+ Posts
          • Jun 2012
          • 269

          #5
          Re: mp4000 -1 -2 dev.units pcu's lifetime

          I've been letting them run to 160k and then replacing the developer, drum and blade, and cleaning the mag roller with a Scotch-brite. I have an account with a lot of SP8300's, some of which are just printing constantly, and the drums will sometimes last over 200k. Pretty weird. While these boxes still run dirty, I recently haven't been getting issues with developer not making its life.

          Comment

          • davel
            Technician

            1,000+ Posts
            • Oct 2011
            • 1089

            #6
            Re: mp4000 -1 -2 dev.units pcu's lifetime

            Use SP 8200 maintenance kits.

            Comment

            • sturmtrooper
              Copier Combobulator

              500+ Posts
              • May 2016
              • 587

              #7
              Re: mp4000 -1 -2 dev.units pcu's lifetime

              Originally posted by TonerMunkeh
              Don't use sandpaper, just use green scouring pad. Doesn't harm the mag roller at all.
              I've used a brass brush to clean them like in bulletin 26 for the MP6001 series. Seems to work pretty good.

              Comment

              • Mark Bbb
                Service Manager

                1,000+ Posts
                • Jun 2012
                • 1662

                #8
                Re: mp4000 -1 -2 dev.units pcu's lifetime

                Originally posted by sturmtrooper
                I've used a brass brush to clean them like in bulletin 26 for the MP6001 series. Seems to work pretty good.
                Isn't that rather drastic .
                You will end up replacing the sleeve roller early, isn't it?

                Comment

                • Zeldaman
                  Senior Tech

                  500+ Posts
                  • Mar 2011
                  • 946

                  #9

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