MP2852 Developement Gear

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  • jshah
    Technician

    50+ Posts
    • Aug 2013
    • 53

    #1

    MP2852 Developement Gear

    This model is becoming a headache for me. Development gears were grinded by the splitted developer, I replaced development case, dev roller gears, developer and drum parts. After 14K prints same issue risen again. Is there any permanent soultion to fix this problem on these models? Somebody has advised that using type 1027 PCU will help, Is type 1027 compatible with MP2852 series?
  • totoro
    Senior Tech

    Site Contributor
    500+ Posts
    • Apr 2008
    • 568

    #2
    Re: MP2852 Developement Gear

    The 1027 pcu is compatible with the mp2852 series. I believe you have to cut off a pin from the back of the front cover of the pcu so it will fit, but it is easy to see the differences when you compare the two. Are you using oem toner and developer? I haven't had the problem you mentioned rebuilding the 2852 developer units.
    Totoro

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    • jshah
      Technician

      50+ Posts
      • Aug 2013
      • 53

      #3
      Re: MP2852 Developement Gear

      Originally posted by totoro
      The 1027 pcu is compatible with the mp2852 series. I believe you have to cut off a pin from the back of the front cover of the pcu so it will fit, but it is easy to see the differences when you compare the two. Are you using oem toner and developer? I haven't had the problem you mentioned rebuilding the 2852 developer units.
      many thanks. Yes we use OEM toner and develper.

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      • totoro
        Senior Tech

        Site Contributor
        500+ Posts
        • Apr 2008
        • 568

        #4
        Re: MP2852 Developement Gear

        Oh, make sure you run sp 2801 and initialize the developer when you use the 1027 pcu.
        Totoro

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        • slimslob
          Retired

          Site Contributor
          25,000+ Posts
          • May 2013
          • 37116

          #5
          Re: MP2852 Developement Gear

          Originally posted by jshah
          many thanks. Yes we use OEM toner and develper.
          By OEM do you mean Genuine Ricoh or an OEM toner made by third party? OEM means that it is made to the same formulation as the original, but not the same quality.

          Unless you are extremely sloppy when changing developer when replacing developer, your problem is not caused by spilled developer. It is caused by worn developer, or non Ricoh developer that is of smaller particle size, working through the bushings in the development unit. As it works through it also wears the bushing allowing even more to work through.

          Comment

          • slimslob
            Retired

            Site Contributor
            25,000+ Posts
            • May 2013
            • 37116

            #6
            Re: MP2852 Developement Gear

            If you are thinking about using Type 1027 PCU, read through this thread first. You might be getting rebuilt PCU.

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            • sandmanmac
              Field Supervisor

              Site Contributor
              2,500+ Posts
              • Feb 2009
              • 3975

              #7
              Re: MP2852 Developement Gear

              Originally posted by slimslob
              It is caused by worn developer, or non Ricoh developer that is of smaller particle size, working through the bushings in the development unit. As it works through it also wears the bushing allowing even more to work through.
              Thanks for this tip, Tim.
              As you know, I'm typically pretty big on the use of genuine parts, and supplies, but admittedly I have been using some generic devs in these units, and while it perfoms quite well as far as image quality, and PM cycle, part of my rebuild has often included a new set of gears, which were showing serious signs of wear.
              I'd been wondering why they get worn so quickly, when the very similar MP2000/2500 (for example) can run nearly forever without gear replacement.
              While I'm confessing my sins, I've been doing the same thing with my MP5001/5002, etc. series, and seemingly replacing more paddle roller bearings than I should be.
              This explains a lot!
              I'd been blaming poor design, but it seems it was more likely "this guy" all along.
              I'm going to track the performance difference with GENUINE dev.
              I appreciate the advice!

              Comment

              • slimslob
                Retired

                Site Contributor
                25,000+ Posts
                • May 2013
                • 37116

                #8
                Re: MP2852 Developement Gear

                Originally posted by sandmanmac
                Thanks for this tip, Tim.
                As you know, I'm typically pretty big on the use of genuine parts, and supplies, but admittedly I have been using some generic devs in these units, and while it perfoms quite well as far as image quality, and PM cycle, part of my rebuild has often included a new set of gears, which were showing serious signs of wear.
                I'd been wondering why they get worn so quickly, when the very similar MP2000/2500 (for example) can run nearly forever without gear replacement.
                While I'm confessing my sins, I've been doing the same thing with my MP5001/5002, etc. series, and seemingly replacing more paddle roller bearings than I should be.
                This explains a lot!
                I'd been blaming poor design, but it seems it was more likely "this guy" all along.
                I'm going to track the performance difference with GENUINE dev.
                I appreciate the advice!
                On the MP5001/5002 etc you might also want to check the seal rings on the ends of the paddle shaft when you replace the bearings. If they are worn, developer can get to the bearings faster. Only part number I could find was for the 1035/1045, AA152283 Ring - M12.

                Comment

                • vargue
                  Trusted Tech

                  250+ Posts
                  • Oct 2011
                  • 404

                  #9
                  Re: MP2852 Developement Gear

                  ricoh company spend afew years in developing their products in beginning from 1027 1022 and at last mp2852 no change no solutions mentioned in this model. they make afew modification in units but design is weak. need more fixes. gears, plastic axes . bushing.if yo used generic toner save your money and buy another one. if yo can to catch used original unit.yo will be lucky it make about 80.k.

                  Comment

                  • jonhiker
                    Senior Tech

                    500+ Posts
                    • Apr 2010
                    • 661

                    #10
                    Re: MP2852 Developement Gear

                    I prefer to not use the 1027 pcu, they like to leak all over the place. . It is better to rebuild. You will have to replce the other PCU after about 160K.

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                    • copyaction
                      Senior Tech

                      Site Contributor
                      500+ Posts
                      • Oct 2007
                      • 985

                      #11
                      Re: MP2852 Developement Gear

                      Originally posted by jonhiker
                      I prefer to not use the 1027 pcu, they like to leak all over the place. . It is better to rebuild. You will have to replce the other PCU after about 160K.
                      I have found if you replace the 1027 pcu and the toner tray at the same time it virtually eliminates the leaking issues.

                      Comment

                      • davel
                        Technician

                        1,000+ Posts
                        • Oct 2011
                        • 1091

                        #12
                        Re: MP2852 Developement Gear

                        Originally posted by jonhiker
                        I prefer to not use the 1027 pcu, they like to leak all over the place. . It is better to rebuild. You will have to replce the other PCU after about 160K.
                        PM cycle is 60K.

                        Comment

                        • usta
                          Technician
                          • Oct 2013
                          • 44

                          #13
                          Re: MP2852 Developement Gear

                          I use it. I did not encounter too many problems. An average of 80,000 copies. Advice. Especially in rented machines.

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                          • copyaction
                            Senior Tech

                            Site Contributor
                            500+ Posts
                            • Oct 2007
                            • 985

                            #14
                            Re: MP2852 Developement Gear

                            Originally posted by usta
                            I use it. I did not encounter too many problems. An average of 80,000 copies. Advice. Especially in rented machines.
                            same here

                            Comment

                            • sturmtrooper
                              Copier Combobulator

                              500+ Posts
                              • May 2016
                              • 587

                              #15
                              Re: MP2852 Developement Gear

                              I've had to replace a number of lower development units on these and previous models. The seals start to wear out around 300-600k and developer/toner gets into where the augur drive gears are shredding them. Same for the gears on the development roller.

                              Best advice is to vac them out every PM and if you see a big puddle of powder then order a new bottom. I keep a stock of the gears that go on the development roller in my car.

                              Seems to happen mostly on machines with a lot of volume or used past their five year expiration date.

                              The PCU design in the 54 and 55 series machines seems to be a huge improvement.

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