Savin 2545 bypass madness

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  • halac0ax
    Technician
    • Apr 2009
    • 18
    #1

    Savin 2545 bypass madness

    Ok.. here goes.

    It always (well 99% of the time) jams at tray 1 transport sensor. SMC shows it jaming at the registration sensor. Cleaned feed rolls in bypass, swapped the bypass with a known good one. Still jams. Replaced the relay clutch and registration clutch. Still jams. Swapped transport sensors..can you guess what happened? I have no idea what else to do. It acts like a clutch issue but it always stops at the same place (except for the few times when it does work). I have no problems with any of the other trays, so that takes me back to the bypass.. UGH!! I hate this machine.
    Tags: 2545, back, bypass, bypass tray, clutch, feed, good, issue, jams, jpg, occur, ops, registration, registration roller, relay, savin, sensor, sensors, shows, stops, time, transport, tray, trays, work
    • Herrmann
      Senior Tech

      Site Contributor
      500+ Posts
      • Jan 2006
      • 792
      #2
      do the jam occur in print mode and also in copy mode?

      Did you set the bypass sheet format correctly?
      If sometimes you feel a little useless, offended and depressed always remember that you were once the fastest and most victorious sperm of hundreds of millions!

        Comment

        • halac0ax
          Technician
          • Apr 2009
          • 18
          #3
          Its used only as a copier so I have not tried in printer mode. I have tried setting the paper size on the bypass tray and it does that same thing.

            Comment

            • TonerMunkeh
              Professional Moron

              2,500+ Posts
              • Apr 2008
              • 3865
              #4
              Have you tried the paper type setting, i.e. thick stock etc?
              It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

              Hit it.

                Comment

                • halac0ax
                  Technician
                  • Apr 2009
                  • 18
                  #5
                  I sure have with the same results.

                    Comment

                    • Herrmann
                      Senior Tech

                      Site Contributor
                      500+ Posts
                      • Jan 2006
                      • 792
                      #6
                      the bypass assy is driven from within the copier, if i remember correctly, its a "zwischentransportroller" (i don't know how to translate it in english correctly, i think, its a pre registration roller) check the clutch, which drives it, i think its the AX200138, parts catalog side 58, Drive section2, part nr 19

                      If sometimes you feel a little useless, offended and depressed always remember that you were once the fastest and most victorious sperm of hundreds of millions!

                        Comment

                        • halac0ax
                          Technician
                          • Apr 2009
                          • 18
                          #7
                          I did try changing that clutch.. I did finally get it to work by changing the clutch that is in the bypass itself. (I don't have the part number in front of me)

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