Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

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  • rvdumbass
    • May 2025

    #1

    Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

    Hi guys,

    I just replaced the drum and charge roller of the PCU on my Aficio 3025. Did I miss anything here? Printing is not good, text appears to be somewhat faint. I mean printed text doesn't appear solid, similar to that of a worn out drum. Add toner message doesn't go off eventhough bottle is full. Machine just adds toner to the PCU even if it's already full, creating a mess of spilled toner. BTW, I just had the developer replaced. Thanks in advance. It was working fine before I did the parts replacement, albeit a persistent undesirable mark on the paper caused by the replaced drum.
  • sharpmind
    Trusted Tech

    250+ Posts
    • Sep 2009
    • 478

    #2
    Re: Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

    Originally posted by rvdumbass
    Hi guys,

    I just replaced the drum and charge roller of the PCU on my Aficio 3025. Did I miss anything here? Printing is not good, text appears to be somewhat faint. I mean printed text doesn't appear solid, similar to that of a worn out drum. Add toner message doesn't go off eventhough bottle is full. Machine just adds toner to the PCU even if it's already full, creating a mess of spilled toner. BTW, I just had the developer replaced. Thanks in advance. It was working fine before I did the parts replacement, albeit a persistent undesirable mark on the paper caused by the replaced drum.
    Clean out the toner hopper and observe if the slider assembly can catch the toner cap. Also check the development gears whether it is still good or not.

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    • teebee1234
      Service Manager

      Site Contributor
      1,000+ Posts
      • Jul 2008
      • 1670

      #3
      Re: Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

      Sounds like the mixer augers aren't turning in the developer, make sure the gears on the rear of the shafts aren't stripped (pretty common). Attached is a TB relating to this....

      Also not uncommon for the upper cover over the lower dev assy to not get fully snapped on its hooks after the tech has replace developer, leaving a gap that dev will spill out of. In either case pull it all apart and visually inspect everything, I'm sure you will find the cause.
      Attached Files

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      • Zeldaman
        Senior Tech

        500+ Posts
        • Mar 2011
        • 946

        #4
        Re: Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

        Originally posted by teebee1234
        Sounds like the mixer augers aren't turning in the developer, make sure the gears on the rear of the shafts aren't stripped (pretty common). Attached is a TB relating to this....

        Also not uncommon for the upper cover over the lower dev assy to not get fully snapped on its hooks after the tech has replace developer, leaving a gap that dev will spill out of. In either case pull it all apart and visually inspect everything, I'm sure you will find the cause.
        Hi there!
        We dont replace drum etc... in the units coming with the machines. We take the PCU Type 1027, change it, "developer initialisation" and here we go. No problems with wornout gears...
        Greetings...

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        • TonerMunkeh
          Professional Moron

          2,500+ Posts
          • Apr 2008
          • 3865

          #5
          Re: Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

          Yeah, I'd second replacing the complete PCU. They don't last more than three or four rebuilds without something breaking. Just make sure you switch SP5-912 on and you won't need to initialise the developer, it'll do it itself when the new PCU is installed.
          It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

          Hit it.

          Comment

          • rvdumbass

            #6
            Re: Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

            Thanks fellas, one developer gear stripped indeed. Had a tech replace it which something I couldn't personally do. Everything's fine now (I hope). Thanks again

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            • rvdumbass

              #7
              Re: Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

              BTW, any suggestions on a less problematic PCU model/type that I might get in the future to replace the one that I have? Thanks in advance again

              Comment

              • vinli
                Technician
                • Nov 2011
                • 11

                #8
                Re: Ricoh Aficio 3025 replace toner bottle/add toner message and screwed printing

                type 1027 pcu can only be rebuild once after running abt 70k prints by changing the 5 gears on the developing unit but 3025 pcu developing unit gears will be broken abt 80k prints & cannot be rebuild,so type 1027 pcu is still the better option for tis model

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