Aficio C2500 keep jamming paper

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  • lgbit
    • May 2025

    #1

    [Jamming] Aficio C2500 keep jamming paper

    Printer had SC561 error. I opened fuser, dismount both thermistors, check them with Fluke. Both works (changing Ohm values with temp change). Cleaned little metal plate which touching on pressure roller. Put everything back, reset it in service mode (5810-001), error cleared and machine is working.
    But now it's jamming paper in two positions:
    1) at entrance of fuser - just fold it on half.
    2) if I additionally push Right door and keep it pressed while paper is on route, then it actually pass fuser, but it's crumpled.

    what can be the reason?

    See pictures
    Attached Files
  • sharpmind
    Trusted Tech

    250+ Posts
    • Sep 2009
    • 478

    #2
    Re: Aficio C2500 keep jamming paper

    Originally posted by lgbit
    Printer had SC561 error. I opened fuser, dismount both thermistors, check them with Fluke. Both works (changing Ohm values with temp change). Cleaned little metal plate which touching on pressure roller. Put everything back, reset it in service mode (5810-001), error cleared and machine is working.
    But now it's jamming paper in two positions:
    1) at entrance of fuser - just fold it on half.
    2) if I additionally push Right door and keep it pressed while paper is on route, then it actually pass fuser, but it's crumpled.

    what can be the reason?

    See pictures
    Make sure the bushings/ball bearings are properly seated. Check if the pressure arm release levers are in place.

    Comment

    • JustManuals
      Field Supervisor

      5,000+ Posts
      • Jan 2006
      • 9838

      #3
      Re: Aficio C2500 keep jamming paper

      This Parts & Service Manual can now be purchased for $12.77 and downloaded immediately after payment from


      Just Manuals, The Internet's largest selection of manuals ~ Instant Downloads


      Paul@justmanuals.com

      Comment

      • ruben
        The New Guy

        1,000+ Posts
        • Oct 2012
        • 1203

        #4
        Re: Aficio C2500 keep jamming paper

        Make sure you check all bearings and bushings in the fuser (and possibly paper exit, just in case) and check if the LFR bowed (sometimes a cause of creasing).

        Comment

        • lgbit

          #5
          Re: Aficio C2500 keep jamming paper

          Thanks for replies. I've check3ed all gears, bearings, rollers.. everything seems fine.
          My concern is that fuser rollers have slower speed of rotating then other feeding component. May this be a case?

          Comment

          • BLADE
            former propeller tester

            250+ Posts
            • Dec 2009
            • 478

            #6
            Re: Aficio C2500 keep jamming paper

            Originally posted by lgbit
            Thanks for replies. I've check3ed all gears, bearings, rollers.. everything seems fine.
            My concern is that fuser rollers have slower speed of rotating then other feeding component. May this be a case?
            could be if the pressure roller has lost pressure, look for a broken lever arm. Edit - thinking of different model, probably no arms on yours. Edit again- probably does have arms (f*#ked if I know)
            Last edited by BLADE; 11-08-2012, 02:21 PM.

            Comment

            • leo34staffs
              copierman

              Site Contributor
              500+ Posts
              • Aug 2007
              • 503

              #7
              Re: Aficio C2500 keep jamming paper

              Has the fuser been rebuilt recently? Check that the one way bearing is on the correct way around, the fuser works for a while then starts to fail as the pressure between the hot roller belt and the pressure roller decreases.
              Networking skills are advantageous but use of a 3m vacuum cleaner is essential

              Comment

              • CableGuy
                Impulse Drive Engineer

                250+ Posts
                • Oct 2008
                • 417

                #8
                Re: Aficio C2500 keep jamming paper

                Is this single or duplex?

                Comment

                • lgbit

                  #9
                  Re: Aficio C2500 keep jamming paper

                  It has arms. but none are broken. Also all bearings seems fine and in place.
                  CableGuy: it's duplex unit.

                  How to force it in self-calibration? Is there such a option?

                  Comment

                  • CableGuy
                    Impulse Drive Engineer

                    250+ Posts
                    • Oct 2008
                    • 417

                    #10
                    Re: Aficio C2500 keep jamming paper

                    So first side is fine, it's jamming into the duplex unit? That's what it looks like in the last picture. What is the jam code on the screen or in the logging data? I think the paper under the fuser is a red herring.....erm misleading you lol. Look at the jam code and let us know

                    Comment

                    • Eric1968
                      Service Manager

                      1,000+ Posts
                      • Jan 2009
                      • 2458

                      #11
                      Re: Aficio C2500 keep jamming paper

                      You can also try to adjust the Entrance Plate of the Fusing Unit. Moisture in the paper can also be a cause.

                      Comment

                      • lgbit

                        #12
                        Re: Aficio C2500 keep jamming paper

                        I changed the fuser and that's it. It's working now.

                        I ordered fuser for 220V as supplier couldn't find 110V immediately. This was very urgent to me and was forced to find solution.
                        I swapped heaters, thermostats and housing between old and new one and everything is working properly now.
                        Thanks everybody for help.

                        Comment

                        • BLADE
                          former propeller tester

                          250+ Posts
                          • Dec 2009
                          • 478

                          #13
                          Re: Aficio C2500 keep jamming paper

                          Originally posted by leo34staffs
                          Has the fuser been rebuilt recently? Check that the one way bearing is on the correct way around, the fuser works for a while then starts to fail as the pressure between the hot roller belt and the pressure roller decreases.
                          Dang!! seen this today

                          Comment

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