Pro 1107ex....Replace Recycle unit soon

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  • spaceman99
    Senior Tech

    100+ Posts
    • Jul 2009
    • 174

    #1

    [Misc] Pro 1107ex....Replace Recycle unit soon

    Hi World....

    I have a Katana (pro 1107ex )

    Message replace recycle unit soon.

    1st visit = SC478. Torque limit reached 10 on recycle unit. Found Coil in Cleaning - transfer assy broken. Replaced coil machine worked fine up to 8K impressions.
    then message appeared,

    Cleared SP2950 and Sp2792 and 93

    Vac and cleaned out waste still get message.

    Any ideas. welcome.

    Thank you in advance.
  • Polarbear
    Service Manager

    1,000+ Posts
    • Feb 2012
    • 1070

    #2
    Re: Pro 1107ex....Replace Recycle unit soon

    How many prints has your machine done so far?The recycling units on these machines can be very temperamental. Also the torque limiters on these, have a finite life and on high mileage machines start causing trouble, especially around the waste bottle area.We have had one where, after checking, and re-checking all the coils and drives, we ended up replacing one of the motors.
    Press the GREEN button!!

    Comment

    • CableGuy
      Impulse Drive Engineer

      250+ Posts
      • Oct 2008
      • 417

      #3
      Re: Pro 1107ex....Replace Recycle unit soon

      Sometimes, you have to vac out the whole system, replace all the hoses and start again....
      Also, have you replaced the pump unit bolted onto the right side of the machine, it has a service life?

      Good luck

      Comment

      • JustManuals
        Field Supervisor

        5,000+ Posts
        • Jan 2006
        • 9838

        #4
        Re: Pro 1107ex....Replace Recycle unit soon

        This Parts & Service Manual can now be purchased for $12.77 and downloaded immediately after payment from:


        Just Manuals, The Internet's largest selection of manuals ~ Instant Downloads


        Paul@justmanuals.com

        Comment

        • teebee1234
          Service Manager

          Site Contributor
          1,000+ Posts
          • Jul 2008
          • 1670

          #5
          Re: Pro 1107ex....Replace Recycle unit soon

          From the Knowledge Base -

          Replacement of Toner Recycle Unit will soon be necessary?




          " Replacement of Toner Recycle Unit will soon be necessary ". This message will be posted (flashing) in the lower left corner of the console. It is triggered by Sensor S53 that is mounted just behind the recycle drive gear. If S53 does not change state

          ----------------------------------------------------------------------------------------------------------------------------------------------------
          Make sure the sensor is clean and also do an input check and see if there is change of state as the recycle gear rotates. There is a good chance that a blast of air will clear the photo interrupter..


          Comment

          • RG1964
            Technician

            50+ Posts
            • Jul 2009
            • 56

            #6
            Re: Pro 1107ex....Replace Recycle unit soon

            Might be a broken coil in the recycle system. Get the complete system out of the machine en check for damage. When you're lucky it's just a toner block. On the early models the coil slipped at the gears end (solder joint) because they used a round coil solderd to the gearconnection. On the new models they used a square end. You have to remove the main motor ect to get it out. Have fun

            Comment

            • RG1964
              Technician

              50+ Posts
              • Jul 2009
              • 56

              #7
              Re: Pro 1107ex....Replace Recycle unit soon

              I forgot, you have to use a special reset methode. You can find it in the manual.

              Comment

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