Aficio 1075 few copies good then copies gradually lighter

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  • thendral
    Technician

    Site Contributor
    50+ Posts
    • Mar 2011
    • 82

    Aficio 1075 few copies good then copies gradually lighter

    This 1075, when switched on after about an hour in off position, prints are good. But it gradually fades away. I checked toner supply. Seems to be good. But surprisingly no toner return from the drum. Changed both TD and ID sensors. What else could be wrong? I am clueless. Any help here is very much appreciated.
  • Iowatech
    Not a service manager

    2,500+ Posts
    • Dec 2009
    • 3933

    #2
    Re: Aficio 1075 few copies good then copies gradually lighter

    How long does it take for the prints to fade?
    The reason I ask is that those machines were meant to run larger jobs. So if you don't run jobs that are big enough, the toner motor doesn't run long enough and the prints begin to fade. From what I've seen that usually takes a few days at least to show up, though.

    Comment

    • Polarbear
      Service Manager

      1,000+ Posts
      • Feb 2012
      • 1070

      #3
      Re: Aficio 1075 few copies good then copies gradually lighter

      Have you checked your VSP and VSG readings?

      You may have a potential sensor issue, as this sensor monitors copy quality.

      How old is the drum and dev?
      Press the GREEN button!!

      Comment

      • Zeldaman
        Senior Tech

        500+ Posts
        • Mar 2011
        • 946

        #4

        Comment

        • thendral
          Technician

          Site Contributor
          50+ Posts
          • Mar 2011
          • 82

          #5
          Re: Aficio 1075 few copies good then copies gradually lighter

          Thanks to everyone. Here are the answers to all the questions:

          How long does it take for the prints to fade?


          in about 5 mins I would say about 200 to 300 copies.. but you can easily notice that the copies being fading if you compare copy 1 to 100. When It reached 200 you can barely see..

          Have you checked your VSP and VSG readings?

          Yes they are good. ID / TD sensors replaced recently.

          How old is the drum and dev?

          Developer is new. Initialized the developer. That's my doubt. when I put the dev unit back if I have missed something...

          Hi Zeldman, Yes there is no message. Copier runs fine even after it is totally faded away without any greetings. Yes the first thing I looked is those 2 connectors. they are fine.

          I do see full toner in the toner supply unit. So I believe toner supply is not the issue. Toner End sensor is fine.

          Comment

          • Bantams
            Senior Tech

            500+ Posts
            • Jun 2012
            • 603

            #6
            Re: Aficio 1075 few copies good then copies gradually lighter

            Toner supply Sensor the one on the side of the hopper tends to blow easily if it gets near a toner vacuum Id go with replacing that next.

            Comment

            • thendral
              Technician

              Site Contributor
              50+ Posts
              • Mar 2011
              • 82

              #7
              Re: Aficio 1075 few copies good then copies gradually lighter

              Originally posted by Bantams
              Toner supply Sensor the one on the side of the hopper tends to blow easily if it gets near a toner vacuum Id go with replacing that next.
              Thanks Bantams. The toner is full in the toner supply unit, with that much toner I should be able to print at least 1000 pages...

              I guess I am missing something else.. As I said earlier, not sure if I miss anything when I put the developer unit back when I changed the developer.

              Comment

              • wester
                Trusted Tech

                100+ Posts
                • Aug 2009
                • 113

                #8
                Re: Aficio 1075 few copies good then copies gradually lighter

                Originally posted by thendral
                Thanks Bantams. The toner is full in the toner supply unit, with that much toner I should be able to print at least 1000 pages...

                I guess I am missing something else.. As I said earlier, not sure if I miss anything when I put the developer unit back when I changed the developer.
                I would check the recycler unit on the back of the machine along with the tube from it to the developer unit at the front. these are known for clogging up. Also check the drive gear for the recycler.

                Comment

                • trc
                  Technician

                  50+ Posts
                  • Jan 2007
                  • 94

                  #9

                  Comment

                  • trc
                    Technician

                    50+ Posts
                    • Jan 2007
                    • 94

                    #10
                    Re: Aficio 1075 few copies good then copies gradually lighter

                    Sometimes....could be the magnetic roller!!

                    Comment

                    • thendral
                      Technician

                      Site Contributor
                      50+ Posts
                      • Mar 2011
                      • 82

                      #11
                      Re: Aficio 1075 few copies good then copies gradually lighter

                      Thanks Wester. I really didn't think about it as I don't see any toner in the waste toner discharge tube. But any way I will check it out tomorrow.

                      TRC, I an sure I already checked the will check the contacts looked clean, but as you said it is worth a try to polish it and put it back. I will polish it and put it back then give it a shot.

                      I did not check the mag roller either. I will check it out tomorrow.

                      Thanks a lot TRC. I will try these tomorrow and update you.

                      Comment

                      • slimslob
                        Retired

                        Site Contributor
                        25,000+ Posts
                        • May 2013
                        • 34792

                        #12
                        Re: Aficio 1075 few copies good then copies gradually lighter

                        Sounds to me like you are getting toner to the toner hopper but it is not going into the development unit. The metering plate on the bottom of the toner hopper could be clogged or the toner supply clutch could be bad.

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                        • thendral
                          Technician

                          Site Contributor
                          50+ Posts
                          • Mar 2011
                          • 82

                          #13
                          Re: Aficio 1075 few copies good then copies gradually lighter

                          Originally posted by slimslob
                          Sounds to me like you are getting toner to the toner hopper but it is not going into the development unit. The metering plate on the bottom of the toner hopper could be clogged or the toner supply clutch could be bad.
                          Yes slimslob, you are absolutely correct. Toner hopper has full of toner. This is what exactly it sounds like. I will open the development unit tomorrow and see if anything blocking the toner.

                          Thanks a lot. I have a little confidence now. I will report back how it went tomorrow night.

                          Comment

                          • cooljeb
                            Technician
                            • Jan 2015
                            • 18

                            #14
                            Re: Aficio 1075 few copies good then copies gradually lighter

                            Did you do sp2801 be for auto process control starts if not copies gradually lighter Ive done this mp6500 you have to go back and force tone and do toner setup as per service manul

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                            • cooljeb
                              Technician
                              • Jan 2015
                              • 18

                              #15
                              Re: Aficio 1075 few copies good then copies gradually lighter

                              I mean the developer setup

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