EC1100 Australian Machine same as Versant C3100

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  • Dech1
    Senior Engineer

    50+ Posts
    • Dec 2022
    • 61

    #1

    EC1100 Australian Machine same as Versant C3100

    TO ANY PRODUCTION EXPERTS OUT THERE:

    I've been a tech for 36 years:

    Asking for help for the first time!!

    Banding only on 300/350/400 gsm SRA3 black only (attached). at the trailing edge only.. does not do it on 80/150/200/250gsm. (Attached)Does not do it on Magenta,cyan,yellow.. Jam the machine and you can see it on the ibt belt image..

    1-have changed the paper settings to slow right down
    2- rebuilt the fixing unit
    3- tried another IBT unit assy (no 13 and 14)
    4- tried another 2ND BTR unit
    5- Tried another Drum/dev drive motor unit
    6- tried another main drive motor assy
    7- HV pwb board
    8- cleared NVM's
    9- deleted Paper profiles and added a new using the embossed paper setting
    10- Tried another regi unit assy
    11- tried differant paper, at least 5 differant brands..
    12- swopped drums
    13- swopped 1st brt roller (Yellow to black and back to yellow)
    14- swopped 1st btr end blocks
    15- tried another paper vacuum (between btr and fixing)

    its almost as if when the paper hits the 2Nd BTR it causes the black drum to judder.. ( If you pull out the duplex draw assembly, put the sra3 paper up to the 2nd btr roller, fold it up around the ibt belt towrds the black drum, you will see the banding is were the trail edge of the paper meets the black drum..)

    Anyone have any ideas????????????????????
    Attached Files
    Last edited by Dech1; 4 weeks ago.
  • xcopytech
    Service Manager

    1,000+ Posts
    • Aug 2006
    • 1794

    #2
    Impulse banding, slow down machine with nvm for 300 to 400 gsm paper

    Comment

    • adriansto
      Service Manager

      Site Contributor
      VIP Subscriber
      1,000+ Posts
      • Nov 2007
      • 2384

      #3
      Fuser pull paper out of 2nd BTR- IBT belt transfer zone. Check fuser speed. Clean or replace fuser speed sensor.
      Printing with open door and see that SRA3 paper goes strait to fuser and do not fall down on V-transport.
      Fuser pull paper out from transfer zone.

      ​

      Comment

      • xcopytech
        Service Manager

        1,000+ Posts
        • Aug 2006
        • 1794

        #4
        If you have banding only in black, only way to fix it on 300 to 400 gsm is set nvm for skip pitch mode.

        Comment

        • Dech1
          Senior Engineer

          50+ Posts
          • Dec 2022
          • 61

          #5
          Originally posted by adriansto
          Fuser pull paper out of 2nd BTR- IBT belt transfer zone. Check fuser speed. Clean or replace fuser speed sensor.
          Printing with open door and see that SRA3 paper goes strait to fuser and do not fall down on V-transport.
          Fuser pull paper out from transfer zone.
          Changed the whole fuser unit- still there...

          Comment

          • xcopytech
            Service Manager

            1,000+ Posts
            • Aug 2006
            • 1794

            #6
            Measure distance from lead edge of paper to band. If distance is 409mm then you have problem with impulse banding

            Comment

            • Dech1
              Senior Engineer

              50+ Posts
              • Dec 2022
              • 61

              #7
              Originally posted by xcopytech
              Measure distance from lead edge of paper to band. If distance is 409mm then you have problem with impulse banding
              DID A 24HR STINT ON THIS MACHINE::::::::THANX FOR ALL YOUR ANSWERS, I AM TRIEING EVERYTHING, MUCH APPRECIATED.........................

              392.0 mm.....

              If you have banding only in black, only way to fix it on 300 to 400 gsm is set nvm for skip pitch mode.--- You would'nt happen to know these NVM's?
              have searched through my manual and cant find them...

              If you look at the Image on the paper-- turn the page around sothat the banding is now at the leading edge, move it over the 2nd BTR sothat the banding second line is over the center of the btr ( I have jammed the machine sothat the image is on the IBT Belt) look at the image on the IBT belt (trailing image) drum has finished putting the image down-- the banding is on the ibt.. bend the paper to follow the ibt towards the drum-- it meets up to the first line(banding line).. Almost as if the drum got a vibration from the paper hitting the 2nd BTR..

              I removed all the covers and tried to cause the problem by hitting the btr while running the machine and tried slowing the drum down by grabbing the fly wheel weights.. totally differant banding lines...

              This all happens before the paper gets to the fuser unit or even goes on the transport belt to the fuser unit....

              Comment

              • MRJESSE
                Technician
                • Jun 2017
                • 46

                #8
                Skip Pitch Mode
                NVM Read/Write > 740 492 > enter 1 for enable or 0 for disable

                Comment

                • Dech1
                  Senior Engineer

                  50+ Posts
                  • Dec 2022
                  • 61

                  #9
                  Originally posted by MRJESSE
                  Skip Pitch Mode
                  NVM Read/Write > 740 492 > enter 1 for enable or 0 for disable
                  Thanx but this nvm does not work

                  My 740-492 = 12287 not 0 or 1

                  But thanx

                  Found it:
                  740 494 Heavyweight Color Registration Improvement Switch Switch that performs Color Reg Improvement Operation. 1: Run 0: Do not Run
                  image.png

                  No, did not make it beter...

                  I ran the same half tone on a V80/180i and a 170i all machines have the same mark, just lighter on the V80/170i/180i

                  Comment

                  • Dech1
                    Senior Engineer

                    50+ Posts
                    • Dec 2022
                    • 61

                    #10
                    Here are the V80/180i/170i trailing edge... I have escalated this to Fujixerox main head office, hopefully they will come back with an answer.. If they have a fix, I'll post it..
                    Attached Files

                    Comment

                    • adriansto
                      Service Manager

                      Site Contributor
                      VIP Subscriber
                      1,000+ Posts
                      • Nov 2007
                      • 2384

                      #11
                      If you use same paper type ( same manufacturer, same weight ) but A3 size what is the result?

                      Comment

                      • Dech1
                        Senior Engineer

                        50+ Posts
                        • Dec 2022
                        • 61

                        #12
                        Originally posted by adriansto
                        If you use same paper type ( same manufacturer, same weight ) but A3 size what is the result?
                        A3 shorter, so not banding shows... no marks, only on SRA3..

                        Comment

                        • adriansto
                          Service Manager

                          Site Contributor
                          VIP Subscriber
                          1,000+ Posts
                          • Nov 2007
                          • 2384

                          #13
                          Originally posted by Dech1

                          A3 shorter, so not banding shows... no marks, only on SRA3..
                          You said the line appear at 392 mm from feed edge, A3 = 420 mm, SRA3 = 450 mm so what is happened with the 30 mm plus of the feed edge? Or the 30 mm from trailing edge?

                          Comment

                          • Dech1
                            Senior Engineer

                            50+ Posts
                            • Dec 2022
                            • 61

                            #14
                            Originally posted by adriansto

                            You said the line appear at 392 mm from feed edge, A3 = 420 mm, SRA3 = 450 mm so what is happened with the 30 mm plus of the feed edge? Or the 30 mm from trailing edge?
                            sorry got measurments wrong.. from 426 to 450 Attached an a3 ... At the machine now...

                            If you look at the Image on the paper-- turn the page around sothat the banding is now at the leading edge, move it over the 2nd BTR sothat the banding second line is over the center of the btr ( I have jammed the machine sothat the image is on the IBT Belt) look at the image on the IBT belt (trailing image) drum has finished putting the image down-- the banding is on the ibt.. bend the paper to follow the ibt towards the drum-- it meets up to the first line(banding line).. Almost as if the drum got a vibration from the paper hitting the 2nd BTR..

                            Do the same with an A3 paper, the image has been put down before the paper hits the btr...
                            Attached Files

                            Comment

                            • adriansto
                              Service Manager

                              Site Contributor
                              VIP Subscriber
                              1,000+ Posts
                              • Nov 2007
                              • 2384

                              #15
                              If you cut the SRA3 so the new size is 297 x 450 mm and tell the printer you print on A3 paper what is the result ?

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