Xerox 2045 Developer Replace/Refill

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  • AKSturb01
    Technician
    • Jul 2009
    • 27

    #1

    Xerox 2045 Developer Replace/Refill

    This should be a very simple question, but it's the first time I've done it and I've never seen it done:

    How do I refill my developer modules on a Xerox 2045? I want to do the Black first using the 5R629 box, which contains the developer in a bag, a long plastic sleeve with a rubber closure at one end, and a little square cardboard funnel. No instructions.

    I'd appreciate the basic procedure.

    I can tell it needs it, I've got over 80k clicks on the machine since I got it and the developers weren't new then. The black is beginning to have some density issues back to front on the machine. In other words, black is darker inboard (toward the back) and gets about 20% lighter toward the front in a nice continuous way. I removed the entire drum/developer assembly from the slide-out rails, shook it front to back a little and tipped it forward slightly. The density variation got better, so I am 99% sure it's the black developer.

    I've just never done it before and of course the box contains no instructions.

    Thank you in advance for any help.

    Do I need to reset any NVM values afterward?
  • kalindd
    Trusted Tech

    100+ Posts
    • Jun 2008
    • 192

    #2
    If you have PWS with diagnostics installed you can fix your uneven print with DC918.
    But here are some pics of what you want to do. Enter UI diagnostic, enter dc955 place the bag like on the pic press discharge , then fill it like on the pic using replenish. Thats it.
    If you want to reset counters here there are:
    009-800 Developer (Y)
    009-801 Developer (M)
    009-802 Developer (C)
    009-803 Developer (K)


    1.JPG2.JPG

    Comment

    • AKSturb01
      Technician
      • Jul 2009
      • 27

      #3
      Thanks very much

      Thank you very much, I knew it had to be simple, I just don't have my PWS yet. I should have it soon.


      Originally posted by kalindd
      If you have PWS with diagnostics installed you can fix your uneven print with DC918.
      But here are some pics of what you want to do. Enter UI diagnostic, enter dc955 place the bag like on the pic press discharge , then fill it like on the pic using replenish. Thats it.
      If you want to reset counters here there are:
      009-800 Developer (Y)
      009-801 Developer (M)
      009-802 Developer (C)
      009-803 Developer (K)


      [ATTACH=CONFIG]7316[/ATTACH][ATTACH=CONFIG]7317[/ATTACH]

      Comment

      • davidj7
        Service Manager

        Site Contributor
        1,000+ Posts
        • Jan 2009
        • 1107

        #4
        follow the steps kalindd mentioned, its very easy ,
        just pump out twice to make sure all of your existing developer has been cleared out.
        a machine is only as good as your tech : source:screwtape ; the scary one

        Comment

        • AKSturb01
          Technician
          • Jul 2009
          • 27

          #5
          Originally posted by davidj7
          follow the steps kalindd mentioned, its very easy ,
          just pump out twice to make sure all of your existing developer has been cleared out.
          Thanks everyone it worked perfectly, machine back to life with no problems. Happy new year!

          Comment

          • tjmblack1

            #6
            Re: Xerox 2045 Developer Replace/Refill

            Im able to get to DC955 exchange developer discharge mode then Select toner color press and the confirm button.

            It says to press the start button to continue, then it reads "Machine cannot start"

            What step im i missing?

            Comment

            • kalindd
              Trusted Tech

              100+ Posts
              • Jun 2008
              • 192

              #7
              Re: Xerox 2045 Developer Replace/Refill

              Unlock the drawer and IBT lock and then try again.

              Comment

              • tjmblack1

                #8
                Re: Xerox 2045 Developer Replace/Refill

                That did it! THANK YOU

                Comment

                • tjmblack1

                  #9
                  Re: Xerox 2045 Developer Replace/Refill

                  I just reset the following counters for the developer and noticed a bunch of these numbers were in red and are in need of replacement. Do you have a cross reference sheet to for these 8-810, 9-820 to 9-829, 9-840 to 9-855, 10-800 to 10-812

                  009-800 Developer (Y)
                  009-801 Developer (M)
                  009-802 Developer (C)
                  009-803 Developer (K)

                  joeblacktom@gmail.com

                  Comment

                  • kalindd
                    Trusted Tech

                    100+ Posts
                    • Jun 2008
                    • 192

                    #10
                    Re: Xerox 2045 Developer Replace/Refill

                    Sorry I don't those.
                    You can ignore them.

                    Comment

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