brother mfc 8840D paper jam, rough sound

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  • srose
    • Jun 2025

    #1

    brother mfc 8840D paper jam, rough sound

    Brother MFC-8840D , 2-3 years old

    Hardware problem:

    Power on --) rough thrumming sound

    Copy --) paper goes part way thru drum/toner assembly, then jams, with a single paper fold. Red status light, "paper jam"

    Photo of inside (w/o drum toner) available upon request,
    however nothing seems out of place.

    Ideas?

    No service manual.
    Location: home office, lower Manhattan NYC

    All help appreciated!
    Thanks.
  • srose

    #2
    1) We have used ONLY genuine Brother Toner and Drum.

    2) Rough sound occurs during power-on without any drum/toner installed. Occurs at the point when the print motor is turned on during the power-on sequence.

    3) No obvious paper scraps are visible,
    either in front, or, at the rear.
    (I lowered the back output paper tray, and slid open the black plastic jam release cover for the fuser, and opened the two blue pressure release latches).

    We have printed about 63K pages.
    We are on our 3rd drum.

    Thanks

    Comment

    • raym
      Technician

      50+ Posts
      • Apr 2005
      • 62

      #3
      Originally posted by srose
      1) We have used ONLY genuine Brother Toner and Drum.

      2) Rough sound occurs during power-on without any drum/toner installed. Occurs at the point when the print motor is turned on during the power-on sequence.

      3) No obvious paper scraps are visible,
      either in front, or, at the rear.
      (I lowered the back output paper tray, and slid open the black plastic jam release cover for the fuser, and opened the two blue pressure release latches).

      We have printed about 63K pages.
      We are on our 3rd drum.

      Thanks

      it sounds like you have a broken heat roller gear. if you are not a tech, you're gonna have to find one as this is not something an end-user should attempt.

      ray

      Comment

      • jtymabel
        Trusted Tech

        Site Contributor
        100+ Posts
        • Aug 2008
        • 164

        #4
        i would also replace the fuser drive gear and the heat roller gear. (if the noise comes from the fusing assembly)

        Comment

        • jtymabel
          Trusted Tech

          Site Contributor
          100+ Posts
          • Aug 2008
          • 164

          #5
          check the service notes
          Attached Files

          Comment

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