HP Designjet 500

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  • LennoxD
    Technician
    • Sep 2011
    • 82

    #1

    HP Designjet 500

    Attach is a sample showing jagged lines when printing. Any auggestion on how to correct or check what can cause such quality printing?
    Attached Files
  • JustManuals
    Field Supervisor

    5,000+ Posts
    • Jan 2006
    • 9838

    #2
    Re: HP Designjet 500

    This Parts & Service Manual can now be purchased for $12.77 and downloaded immediately after payment from

    Just Manuals ~ The Internet's largest selection of manuals ~ Instant Downloads

    Paul@justmanuals.com

    Comment

    • aab1
      End User
      • Oct 2010
      • 305

      #3
      Re: HP Designjet 500

      From the looks of it it seems like either perhaps the optical strip the printhead scans to determine its position might be dirty or it almost looks like perhaps the paper is feeding crooked. Try cleaning the optical strips and make sure the paper is feeding straight and not at a slight angle.

      Does this happen only if you print in Draft/Low quality mode? On Normal/Best quality the printer should be much more careful about preventing these print defects but they still shouldn't be that bad even on draft mode.

      Comment

      • LennoxD
        Technician
        • Sep 2011
        • 82

        #4
        Re: HP Designjet 500

        Paper is feeding ok. All setting are ok. What to note is that there is a rattling sound everytime the carriage assembly moves across; like the assembly is vibrating. This problem started after a tech replaced the drive belt.

        Comment

        • JustManuals
          Field Supervisor

          5,000+ Posts
          • Jan 2006
          • 9838

          #5
          Re: HP Designjet 500

          This Parts & Service manual can now be purchased for $12.77 and downloaded immediately after payment from

          Just Manuals ~ The Internet's largest selection of manuals ~ Instant Downloads


          Paul@justmanuals.com

          Comment

          • Rob Sandberg
            Trusted Tech

            250+ Posts
            • Jul 2008
            • 275

            #6
            Re: HP Designjet 500

            After you clean the encoder strip do a printhead alignment. For directions see manuals for you.
            Do not forget a little ulta light oil on the rail.
            If this does not fix it replace the carriage assembly.

            Rob s

            Comment

            • Desert Rat
              Service Manager

              Site Contributor
              1,000+ Posts
              • May 2008
              • 1089

              #7
              Re: HP Designjet 500

              LennoxD,
              I replaced a belt on one of these awhile ago. It had just fallen apart. The drive pully had
              bits and pieces of belt imbedded in the teeth of the drive gear. Also bits and pieces were
              scattered. I would make sure the belt and carriage have a very smooth operation.
              Carefully push the carriage back and forth and see if you can feel any little bump or
              vibration in the carriage unit. Remove the paper and give the paper drive roller a wipe
              down. Could be the paper is slipping. Hand turn the paper feed and check for any
              bumps.

              HTH

              DR

              Comment

              • jtymabel
                Trusted Tech

                Site Contributor
                100+ Posts
                • Aug 2008
                • 164

                #8
                Re: HP Designjet 500

                there could be paper fibers under the carriage, printheads maybe bad or there is excessive waste ink build up in the service station.

                Comment

                • Oldfart
                  Technician
                  • Apr 2012
                  • 16

                  #9
                  Re: HP Designjet 500

                  Originally posted by LennoxD
                  Attach is a sample showing jagged lines when printing. Any auggestion on how to correct or check what can cause such quality printing?
                  From the looks of your sample, the machine can't do a proper alignment due to all the jets that aren't firing in the black printhead. Clean or replace the black Printhead and run a new alignment.

                  Comment

                  • LennoxD
                    Technician
                    • Sep 2011
                    • 82

                    #10
                    Re: HP Designjet 500

                    I checked the printheads, the alignment, paper path and cannot find anything that would cause such problems. I was wondering if a bushing should be between the carriage assembly and the shaft. I ask this because the carriage assembly does not feel steady. There is too much play.

                    Comment

                    • Oldfart
                      Technician
                      • Apr 2012
                      • 16

                      #11
                      Re: HP Designjet 500

                      If the machine is printing with all nozzles firing and it completes alignment and you still have jagged lines then the problem will be in the encoder sensor or a contaminated or damaged strip. I have been servicing HP plotters since before the 500 came out and I have never seen one of those bushings come out. The bushing on the 500 carriage is a bronze oilite bushing and is molded into the carriage.

                      Comment

                      • Oldfart
                        Technician
                        • Apr 2012
                        • 16

                        #12
                        Re: HP Designjet 500

                        Originally posted by Oldfart
                        If the machine is printing with all nozzles firing and it completes alignment and you still have jagged lines then the problem will be in the encoder sensor or a contaminated or damaged strip. I have been servicing HP plotters since before the 500 came out and I have never seen one of those bushings come out. The bushing on the 500 carriage is a bronze oilite bushing and is molded into the carriage.
                        Oops take that back! just looked at another and I was completely wrong. IT could have been reassembled with the bushings missing, but this one has some slop in the bushings also. Was the back channel cleaned well? There is a small spring loaded piece under the back of the carriage that rides in that track.

                        Comment

                        • Desert Rat
                          Service Manager

                          Site Contributor
                          1,000+ Posts
                          • May 2008
                          • 1089

                          #13
                          Re: HP Designjet 500

                          Oldfart,

                          I could use your opinion on an HP 4500C. I have a post on this site, if you have time,
                          I would like to hear your thoughts on this problem. I will be posting more about this
                          unit later today.

                          Thanks

                          DR

                          Comment

                          • hjitch
                            Junior Member
                            • Jan 2012
                            • 1

                            #14
                            Re: HP Designjet 500

                            I have seen in the back of the frame where the carriage rides back and forth I clean and relube that part of the silver frame. It helped with chatter and vibration I experienced with a HP500 in a dirty environment. Otherwise probably the carriage bushings are bad if you checked the pully and motor for belt debris.

                            Comment

                            • LennoxD
                              Technician
                              • Sep 2011
                              • 82

                              #15
                              Re: HP Designjet 500

                              Got it to work. there was a lot of pieces of fabric from the broken belt on the rail causing the vibration and poor printing. Just an update

                              Comment

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