HP 6040 - banding

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  • OutlawTorn
    Trusted Tech

    100+ Posts
    • Aug 2008
    • 189

    #1

    HP 6040 - banding

    Hey all,

    Having serious issues with one of these boxes of nails - customer getting greyish/black banding on all copies and prints (not consistent banding, in different places and smaller/thicker on each page)

    Looked at the ITB and it seemed to be a simple cleaning unit failure so swapped out the ITB unit, no dice.

    Then I changed the the roller unit and black drum, still no luck.

    Tested fusing unit, fine.

    Performed cartridge disable to test all drums and doesnt seem to be any of those causing the problem either!

    Has anyone ever seen anything like this? My only other thoughts are the laser unit but normally that doesn't give banding? Possibly dirt on the mirrors in the laser unit?

    Help!
  • wseyller
    Service Manager

    1,000+ Posts
    • Sep 2012
    • 1129

    #2
    Could be the high voltage.

    Sent from my Galaxy Nexus using Tapatalk 2

    Comment

    • Iowatech
      Not a service manager

      2,500+ Posts
      • Dec 2009
      • 3930

      #3
      Re: HP 6040 - banding

      I'm still a little bit of a noob for HPs, but I do have some machines in harsh environments and have seen what happens when the spinning mirror in the laser unit gets contaminated, and banding is probably not caused by that, you'd more likely see the left hand side of the print get lighter, and as the 6040 is a color machine you would likely notice that in some fashion for all colors. At least from what I've seen so far.
      I'd check out the suggestion from wseyller, and maybe check the condition of black drum unit to make sure there aren't any defects in the photoconductive coating of the drum, too.

      Comment

      • OutlawTorn
        Trusted Tech

        100+ Posts
        • Aug 2008
        • 189

        #4
        Re: HP 6040 - banding

        High voltage you say? Interesting.

        I have already replaced the black drum so it's definitely not that.

        The machine is situated on a construction site so it experiences pretty harsh enviromental conditions for sure.

        Comment

        • JustManuals
          Field Supervisor

          5,000+ Posts
          • Jan 2006
          • 9838

          #5
          Re: HP 6040 - banding

          This Parts & Service Manual can now be purchased for $12.77 and downloaded immediately after payment from:


          Just Manuals, The Internet's largest selection of manuals ~ Instant Downloads


          Paul@justmanuals.com

          Comment

          • Wild Bill
            Senior Tech

            500+ Posts
            • Jul 2005
            • 774

            #6
            Re: HP 6040 - banding

            Did you change just the black drum unit or both toner and drum units. I would think it was the toner/ dev unit possibly.

            Calibrate the product
            Calibration is a product function that optimizes print quality. If you experience any image-quality
            problems, calibrate the product.
            1. Scroll to and touch Administration.
            2. Scroll to and touch Troubleshooting.
            3. Touch Quick Calibration, or touch Full Calibration.
            4. Touch Calibrate.


            Internal print-quality test pages
            Print-quality-troubleshooting pages
            Use the built-in print-quality-troubleshooting pages to help diagnose and solve print-quality problems.
            1. Scroll to and touch Administration.
            2. Scroll to and touch Troubleshooting.
            3. Touch PQ Troubleshooting.
            4. Touch Print.
            The product returns to the Ready state after printing the print-quality-troubleshooting pages. Follow the
            instructions on the pages that print out.


            Good luck
            Izzy

            Comment

            • OutlawTorn
              Trusted Tech

              100+ Posts
              • Aug 2008
              • 189

              #7
              Re: HP 6040 - banding

              Wild Bill, I ran the machine in cartridge disable mode without the black toner and drum in and I still got the same banding so I'm thinking that would rule out them as the fault?

              Comment

              • fixthecopier
                ALIEN OVERLORD

                2,500+ Posts
                • Apr 2008
                • 4714

                #8
                Re: HP 6040 - banding

                On my Bizhubs, lasers can transmit electrical noise as they go bad and it will be inconsistent. Had one yesterday. It can be lines and they will move, however I have never had this on an HP, but I have not serviced that model and some HP and Konica engines are the same. Can you post a sample?
                The greatest enemy of knowledge isn't ignorance, it is the illusion of knowledge. Stephen Hawking

                Comment

                • OutlawTorn
                  Trusted Tech

                  100+ Posts
                  • Aug 2008
                  • 189

                  #9
                  Re: HP 6040 - banding

                  I have attached examples!
                  Attached Files

                  Comment

                  • Wild Bill
                    Senior Tech

                    500+ Posts
                    • Jul 2005
                    • 774

                    #10
                    Re: HP 6040 - banding

                    I see a slight but of Magenta on that maybe focus on that one a little?
                    Izzy

                    Comment

                    • ucinn
                      Trusted Tech

                      250+ Posts
                      • Jun 2009
                      • 383

                      #11
                      Re: HP 6040 - banding

                      Originally posted by OutlawTorn
                      Hey all,

                      Having serious issues with one of these boxes of nails - customer getting greyish/black banding on all copies and prints (not consistent banding, in different places and smaller/thicker on each page)

                      Looked at the ITB and it seemed to be a simple cleaning unit failure so swapped out the ITB unit, no dice.

                      Then I changed the the roller unit and black drum, still no luck.

                      Tested fusing unit, fine.

                      Performed cartridge disable to test all drums and doesnt seem to be any of those causing the problem either!

                      Has anyone ever seen anything like this? My only other thoughts are the laser unit but normally that doesn't give banding? Possibly dirt on the mirrors in the laser unit?

                      Help!
                      What's the fuser look like? If they do a lot of full colors the fuser can cause this especially if the heat roller has lost it's shininess.

                      Comment

                      • OutlawTorn
                        Trusted Tech

                        100+ Posts
                        • Aug 2008
                        • 189

                        #12
                        Re: HP 6040 - banding

                        I took another fusing unit and tested that but the fault still happened.

                        I suppose it could still be the fuser as I didnt put a new one in - probably unlikely to get the same fault across both fusers though.


                        Escalated the fault to HP themselves and I'm still waiting for an answer!

                        Comment

                        • HP:guy
                          Trusted Tech

                          250+ Posts
                          • Feb 2013
                          • 279

                          #13
                          Re: HP 6040 - banding

                          What happens when you change the paper setting to a heavier paper?
                          I think it would slow it down get the toner to fuse better.

                          Comment

                          • prntrfxr
                            Service Manager

                            1,000+ Posts
                            • Apr 2008
                            • 1627

                            #14
                            Re: HP 6040 - banding

                            Stopping the paper in the path can rule out the fuser. Did you try new cartridges?

                            Image involves DC Controller > HVPS > Cartridges > Transfer Belt. I don't think it's scanner related at all. Try your consumables first. Seems to be worse on yellow and magenta. I would go DC controller before HVPS, because HP's HPVS's are usually pretty solid (not saying they can't fail, just less likely).
                            Life should NOT be a journey to the grave with the intention of arriving safely in an attractive and well-preserved body, but rather to skid in sideways - Coke in one hand - chocolate in the other - body thoroughly used up, totally worn out and screaming "WOO-HOO, what a ride!".

                            Comment

                            • OutlawTorn
                              Trusted Tech

                              100+ Posts
                              • Aug 2008
                              • 189

                              #15
                              Re: HP 6040 - banding

                              Hey all,

                              Got the customer to move the machine into an office where it won't experience such dramatic environmental changes and also swapped out all the toners.

                              Seems to be working for now so fingers crossed!

                              Thanks for all the feedback.

                              Comment

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