C450i and problem with Toner Refilling black

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  • i-have-fax-problems
    Technician
    50+ Posts
    • Mar 2020
    • 83

    C450i and problem with Toner Refilling black

    Dear colleagues,

    we have a nasty problem with a C450i.
    Machine displays Toner black low, the print in black toner is pale
    but the hopper box black is full with toner. If you run the machine for
    a while "Replace Toner Black will appear" but the Hopper box black ist still filled.

    We've replaced the complete Hopper unit and the Developer Unit K, but no luck.
    If the DV Box wasn't driven, the rubber nozzle which is attached to the hopper unit
    should be full with toner after a while,I guess, which isn't the case.

    Thank you.
  • avecosat
    Trusted Tech
    250+ Posts
    • Jun 2012
    • 296

    #2
    Re: C450i and problem with Toner Refilling black

    i-series and 8-series have a problem with toner bottle detection, the sensor is deformed and does not recognize the cartridge. That would be the first thing I would check.

    Comment

    • tsbservice
      Field tech
      Site Contributor
      5,000+ Posts
      • May 2007
      • 7389

      #3
      Re: C450i and problem with Toner Refilling black

      Check-clean PS31 toner empty K sensor. The sensor is located behind the front inter-covers.
      For sensor location see Page 13 of Parts Manual.
      Let us know.
      A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
      Blessed are they who can laugh at themselves, for they shall never cease to be amused.

      Comment

      • Markks
        Trusted Tech
        Site Contributor
        250+ Posts
        • Feb 2018
        • 412

        #4
        Re: C450i and problem with Toner Refilling black

        There has been a problem even with brand new toner hoppers on the i-series. see attached for what and how to check even brand new replacement hoppers before installing
        Attached Files

        Comment

        • tsbservice
          Field tech
          Site Contributor
          5,000+ Posts
          • May 2007
          • 7389

          #5
          Re: C450i and problem with Toner Refilling black

          Sounds like a fun.
          KM what a mess, isn't it.
          A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
          Blessed are they who can laugh at themselves, for they shall never cease to be amused.

          Comment

          • Hansoon
            Field Supervisor
            Site Contributor
            2,500+ Posts
            • Sep 2007
            • 3237

            #6
            Re: C450i and problem with Toner Refilling black

            Originally posted by Markks
            There has been a problem even with brand new toner hoppers on the i-series. see attached for what and how to check even brand new replacement hoppers before installing
            Good Lord.....
            What a mess having to do that "repair".

            Hans
            " Sent from my Intel 80286 using MS-DOS 2.0 "

            Comment

            • Gift
              Service Manager
              1,000+ Posts
              • Mar 2011
              • 2361

              #7
              Re: C450i and problem with Toner Refilling black

              Havn't had the honor yet but thanks for sharing the bulletin @Markks

              Comment

              • i-have-fax-problems
                Technician
                50+ Posts
                • Mar 2020
                • 83

                #8
                Re: C450i and problem with Toner Refilling black

                Originally posted by Markks
                There has been a problem even with brand new toner hoppers on the i-series. see attached for what and how to check even brand new replacement hoppers before installing
                Thank you very much.

                My colleague checked it all, but it wasn't the problem either.

                Next step will be changing the board where the hopper unit and the DV Boxes are connected to.

                Comment

                • Copier repairman
                  Technician
                  • Aug 2019
                  • 85

                  #9
                  Re: C450i and problem with Toner Refilling black

                  hello?
                  Long time no see.
                  Thank you to those who always help.
                  I will also help with one sentence.
                  If the developer level exceeds 6 in Service Mode - Body Check - Level Data 1, toner is not supplied.
                  Even if the output is blurry, the toner supply clutch does not move if the level value exceeds 6.
                  The cause is that the developer of the development tank is consumed.
                  This is also because the developer is included in the toner bottle along with the toner.
                  1. Exchange a new developing tank
                  2. Check if the standard capacity is correct using an electronic scale.

                  Comment

                  • blazebusiness
                    SanDiegoCopierRepair.com
                    Site Contributor
                    1,000+ Posts
                    • Apr 2010
                    • 1246

                    #10
                    Re: C450i and problem with Toner Refilling black

                    Originally posted by i-have-fax-problems
                    Dear colleagues,

                    we have a nasty problem with a C450i.
                    Machine displays Toner black low, the print in black toner is pale
                    but the hopper box black is full with toner. If you run the machine for
                    a while "Replace Toner Black will appear" but the Hopper box black ist still filled.

                    We've replaced the complete Hopper unit and the Developer Unit K, but no luck.
                    If the DV Box wasn't driven, the rubber nozzle which is attached to the hopper unit
                    should be full with toner after a while,I guess, which isn't the case.

                    Thank you.
                    Was the dv unit you used new or used?

                    Check percentage in Level History, 6% to 8% is ok. If you replaced the dv unit with a used one from a known good machine, it doesn't do what you need and won't reset the tcr values, as the chip was already used once.
                    sigpicAnything can be made to work if you fiddle with it long enough- San Diego Copier Repair.com

                    Comment

                    • bowser222
                      Junior Member
                      • Sep 2020
                      • 6

                      #11
                      Re: C450i and problem with Toner Refilling black

                      just a nasty job.
                      here is another builtin.
                      Attached Files

                      Comment

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