c220 document feeder jamming df617 samething whit c203 df611

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  • yvon savaria
    Technician
    • Dec 2007
    • 13

    #1

    c220 document feeder jamming df617 samething whit c203 df611

    the df 611 and df617 are jamming we try to put more pressure on the spring that help a lot
    but it still jamming
  • mo0651
    Service Manager

    1,000+ Posts
    • Apr 2009
    • 1054

    #2
    What jam codes? Are they pulling in more than one sheet of paper at a time then showing jam? Or stopping immediately after feeding starts? all these have happened on these doc feeds. would like to point you in right direction.

    Comment

    • Mercutio Norway
      Technician
      • Apr 2009
      • 11

      #3
      I've had this problem. And it's quite easy to fix (when you've done it a dozen times)

      You need to replace the spring into it's original position (the middle position of three), and focus on getting the lift plate to go high enough...

      I've used the pads that you earlier used to clean the LED rod on C450's with great results.

      Check out this PDF: DF611_Mod.pdf

      Comment

      • yvon savaria
        Technician
        • Dec 2007
        • 13

        #4
        hi mo0651: stopping after sometimes 50 sheets it's intermitent and 2 or 3 times it's look like a sensor it's block but no sheet anywhere we turn off and on the copier

        Comment

        • mo0651
          Service Manager

          1,000+ Posts
          • Apr 2009
          • 1054

          #5
          If you can access jam codes i would look to see which code is coming up. I have seen the sensor get a lot of paperdust that is in the doc feed. if you lift the ADF look for the jam access cover before the slit glass. Flip it open and clean the felt pad that the sensor looks at and the sensor.

          Comment

          • Stirton.M
            All things Konica Minolta

            1,000+ Posts
            • Oct 2009
            • 1804

            #6
            I agree with mo0651. More often than not, those pads are the culprit to false jams. See attached image, circled areas are relative to where these felt pads can be found.

            Capture.JPG

            Mercutio Norway, wrong document feeder. This and all related modifications to the specific problem you are referring to do not apply to this model. It has the modifications at factory level.
            "Many years ago I chased a woman for almost two years, only to discover that her tastes were exactly like mine: we both were crazy about girls."
            ---Groucho Marx


            Please do not PM me for questions related to Konica Minolta hardware.
            I will not answer requests or questions there.
            Please ask in the KM forum for the benefit of others to see the question and give their input.

            Comment

            • Mercutio Norway
              Technician
              • Apr 2009
              • 11

              #7
              Stirton, if you read first post carefully you'll see that he's asking about the DF-611 aswell....
              Not to be snappy or something, but...

              Comment

              • emujo
                Field Supervisor

                2,500+ Posts
                • Jun 2009
                • 3009

                #8
                I've had tremendous success with a non approved method on these ADFs. Remove the 2 rear screws that secure the cover that gives you access to the feed rollers. Just dump them in the bushes!!!! Every one that I've been to that didn't need a new lift motor, or had worn out rubber has worked after this. I believe the cover is too close to the lip the paper feeds over and removing these screws allows enough clearance. Runs the same as if the screws were installed. Emujo
                If you don't see your question answered in the forum, please don't think it's OK to PM me for a personal reply...I do not give out firmware and/or manuals.

                Comment

                • Stirton.M
                  All things Konica Minolta

                  1,000+ Posts
                  • Oct 2009
                  • 1804

                  #9
                  Originally posted by Mercutio Norway
                  Stirton, if you read first post carefully you'll see that he's asking about the DF-611 aswell....
                  Not to be snappy or something, but...
                  Sorry, you are right....I missed that...
                  "Many years ago I chased a woman for almost two years, only to discover that her tastes were exactly like mine: we both were crazy about girls."
                  ---Groucho Marx


                  Please do not PM me for questions related to Konica Minolta hardware.
                  I will not answer requests or questions there.
                  Please ask in the KM forum for the benefit of others to see the question and give their input.

                  Comment

                  • habik
                    Service Manager

                    Site Contributor
                    1,000+ Posts
                    • Apr 2010
                    • 2013

                    #10
                    Re: c220 document feeder jamming df617 samething whit c203 df611

                    Old thread new problem with C203 DF-611

                    Did MOD of the paper lift motor plate KM
                    Did MOD of the paper lift plate as per Mercutio Norway
                    Did Mod as per Emujo rear screws removal

                    Have New tyres, other rollers and Sensors plus black pads are pristine clean, when loaded full to top machine jams half way usually with 6603.

                    When doing ADF paper passage test single or double in Service mode the machine freezes when above 6603 jam occurs.Tried different doc feeder same issue. Reboot required each time.

                    Reloaded with R6 firmware. Same thing.

                    Dusted all boards, power supply as it came from building site.

                    Now it does not freeze anymore, after massive dusting mayhem of the whole machine, it still jams in ADF usually half way through full load.

                    Any suggestions other than Sledge hammer...as I already have it on hand.

                    Thanks
                    .OK Google! ... will I need Berrocca this morning?
                    Firmwares HERE

                    Comment

                    • habik
                      Service Manager

                      Site Contributor
                      1,000+ Posts
                      • Apr 2010
                      • 2013

                      #11
                      Re: c220 document feeder jamming df617 samething whit c203 df611

                      Originally posted by habik
                      Old thread new problem with C203 DF-611

                      Did MOD of the paper lift motor plate KM
                      Did MOD of the paper lift plate as per Mercutio Norway
                      Did Mod as per Emujo rear screws removal

                      Have New tyres, other rollers and Sensors plus black pads are pristine clean, when loaded full to top machine jams half way usually with 6603.

                      When doing ADF paper passage test single or double in Service mode the machine freezes when above 6603 jam occurs.Tried different doc feeder same issue. Reboot required each time.

                      Reloaded with R6 firmware. Same thing.

                      Dusted all boards, power supply as it came from building site.

                      Now it does not freeze anymore, after massive dusting mayhem of the whole machine, it still jams in ADF usually half way through full load.

                      Any suggestions other than Sledge hammer...as I already have it on hand.

                      Thanks
                      Another Freeze out ...its Summer for heaven sake any insides guys on this?
                      .OK Google! ... will I need Berrocca this morning?
                      Firmwares HERE

                      Comment

                      • Brett GS
                        Trusted Tech

                        100+ Posts
                        • Jun 2013
                        • 154

                        #12
                        Re: c220 document feeder jamming df617 samething whit c203 df611

                        Originally posted by emujo
                        I've had tremendous success with a non approved method on these ADFs. Remove the 2 rear screws that secure the cover that gives you access to the feed rollers. Just dump them in the bushes!!!! Every one that I've been to that didn't need a new lift motor, or had worn out rubber has worked after this. I believe the cover is too close to the lip the paper feeds over and removing these screws allows enough clearance. Runs the same as if the screws were installed. Emujo
                        is it the rear screws either side of that flap or tne screws at the back of the df flap if standing in front of the machine.

                        Comment

                        • fishleg
                          Trusted Tech

                          Site Contributor
                          250+ Posts
                          • Mar 2009
                          • 425

                          #13
                          Re: c220 document feeder jamming df617 samething whit c203 df611

                          I'm confused aswell which screws :P. Lots of self tappers you mean remove two of the four screws that give you access to the feed tyres if you where replacing them?

                          Comment

                          • minimerlin
                            Senior Tech

                            Site Contributor
                            500+ Posts
                            • Nov 2007
                            • 851

                            #14
                            Re: c220 document feeder jamming df617 samething whit c203 df611

                            I just replace the feed and sep rollers with the red paper tray ones...you have to slide the actual tyre off the shaft section to fit the sep roller but it is easy to do. Seems to clear up the problem for me.
                            Please do not PM me without asking first.

                            Comment

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