Bizhub 601 malfunction detected

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  • brent
    Service Manager

    Site Contributor
    1,000+ Posts
    • Nov 2008
    • 1208

    #1

    Bizhub 601 malfunction detected

    I'll try to post a pic. This machine is locked up. Says malfunction detected. Turn the main power off and on
    no dice. I tries to trouble reset. No dice. And I can't even get into the utility mode. To look at any counters or anything. Any thoughts?
    Attached Files
  • EarthKmTech
    Step aside, noob

    1,000+ Posts
    • May 2009
    • 2139

    #2
    Re: Bizhub 601 malfunction detected

    start up in trouble reset mode, dont touch trouble reset button when it appears and go into service mode at that screen immediately and go straight to service code history.

    you will have to be quick as once the controller locks, so will service mode and you will have to restart the machine and try again.

    Comment

    • brent
      Service Manager

      Site Contributor
      1,000+ Posts
      • Nov 2008
      • 1208

      #3
      Re: Bizhub 601 malfunction detected

      Is that procedure in the book? I have been looking and looking for hours I. The book. I will certainly try this procedure. And get back to you. Thanks a mill!

      Comment

      • blackcat4866
        Master Of The Obvious

        Site Contributor
        10,000+ Posts
        • Jul 2007
        • 22941

        #4
        Re: Bizhub 601 malfunction detected

        It's simple, and works almost across the board on all KM machines:
        Power Off, hold Utility and power On. Continue to hold Utility until you see the service mode.

        If there is a CE password, you'll have to enter that.

        Easy Peasy. =^..^=
        If you'd like a serious answer to your request:
        1) demonstrate that you've read the manual
        2) demonstrate that you made some attempt to fix it.
        3) if you're going to ask about jams include the jam code.
        4) if you're going to ask about an error code include the error code.
        5) You are the person onsite. Only you can make observations.

        blackcat: Master Of The Obvious =^..^=

        Comment

        • EarthKmTech
          Step aside, noob

          1,000+ Posts
          • May 2009
          • 2139

          #5
          Re: Bizhub 601 malfunction detected

          I've no idea how anyone would of done developer changes on bizhub 500 series without knowing this, unless you do it with the machine left on during the job.

          It always would error on power on and wouldnt let you in service mode with a door open - If my memory serves me correctly.

          but this was always how i restarted the machine and run adjustments after a PM on that series. I'm aware this is a 601, I am story telling, something all copier techs do at times

          Comment

          • blackcat4866
            Master Of The Obvious

            Site Contributor
            10,000+ Posts
            • Jul 2007
            • 22941

            #6
            Re: Bizhub 601 malfunction detected

            Originally posted by EarthKmTech
            I've no idea how anyone would of done developer changes on bizhub 500 series without knowing this, unless you do it with the machine left on during the job.

            It always would error on power on and wouldnt let you in service mode with a door open - If my memory serves me correctly.

            but this was always how i restarted the machine and run adjustments after a PM on that series. I'm aware this is a 601, I am story telling, something all copier techs do at times
            My guess is that our poster doesn't see many 601's, and is working primarily from manual reading, not experience. I find myself in the same situation with Toshibas these days. Little applicable Toshiba experience, but I can (and do) read a manual. In this way I consider myself to be a Generalist rather than a Specialist. When I started in the field I worked on Mita DC-313Z's exclusively for the first year. I could work on them in my sleep (Specialist). It takes guts and time under the bus to approach with only a manual, and willingness to look foolish (Generalist). =^..^=
            If you'd like a serious answer to your request:
            1) demonstrate that you've read the manual
            2) demonstrate that you made some attempt to fix it.
            3) if you're going to ask about jams include the jam code.
            4) if you're going to ask about an error code include the error code.
            5) You are the person onsite. Only you can make observations.

            blackcat: Master Of The Obvious =^..^=

            Comment

            • brent
              Service Manager

              Site Contributor
              1,000+ Posts
              • Nov 2008
              • 1208

              #7
              Re: Bizhub 601 malfunction detected

              I am a little confused. yes I have a few of these machines in the field. not that many. I specialize in the bizhub 423 421 series. and the older stuff and newer color. I am aware how to start the machine holding the utility button and it comes to trouble mode. but I have just never had a machine just say malfunction and not state a code for me to work with. and it won't let me just go into the counters or utility to go into service.
              as far as that bizhub 500 comment? you said you were story telling.. are you? because on a normal workin machine it is very easy to access the tech rep and replace developer and all the functions. this will not allow me to. I


              I do appreciate your posts.. just trying to make it work

              and I do post a lot on this site to help other techs.

              thanks

              brent

              Comment

              • Guy Milner
                Technician

                50+ Posts
                • Nov 2013
                • 61

                #8
                Re: Bizhub 601 malfunction detected

                Had this on a Bizhub 751 on Friday and it was a transfer/sep cleaning assembly position error. A sensor had come away from its housing and therefore the copier didn't know that the cleaning assembly was moving. The sensors can also get covered in toner/dev with the same result.

                Comment

                • brent
                  Service Manager

                  Site Contributor
                  1,000+ Posts
                  • Nov 2008
                  • 1208

                  #9
                  Re: Bizhub 601 malfunction detected

                  [QUOTE=Guy Milner;449966]Had this on a Bizhub 751 on Friday and it was a transfer/sep cleaning assembly position error. A sensor had come away from its housing and therefore the copier didn't know that the cleaning assembly was moving. The sensors can also get covered in toner/dev with the same result.[/QUOT

                  Guy. Did the display show just exactly as mine does? With no codes?

                  Comment

                  • RayC3
                    Junior Member
                    • Aug 2008
                    • 9

                    #10
                    Re: Bizhub 601 malfunction detected

                    Originally posted by brent
                    I'll try to post a pic. This machine is locked up. Says malfunction detected. Turn the main power off and on
                    no dice. I tries to trouble reset. No dice. And I can't even get into the utility mode. To look at any counters or anything. Any thoughts?
                    I've seen this with a bent bracket inside the finisher that was preventing the stacker guides from performing their initial movements.

                    Pull out the stacker assy, and look towards the back. There is a metal guide of some sort that is only mounted on one end. It's about the size of your finger.
                    I've had this situation multiple times.

                    User may bend it while removing a jam. Now it blocks the movement of the rear stacker guide. Callout number 11 in top of the image. You'd hear a noise with this situation though.
                    stacker.JPG

                    Comment

                    • brent
                      Service Manager

                      Site Contributor
                      1,000+ Posts
                      • Nov 2008
                      • 1208

                      #11
                      Re: Bizhub 601 malfunction detected

                      i could disconnect the finisher. And see. But I don't hear any noise. It tries to warm up. The fuser is hot. Hourglass comes on. Then thr konica minolta. Then right to the screen

                      Comment

                      • EarthKmTech
                        Step aside, noob

                        1,000+ Posts
                        • May 2009
                        • 2139

                        #12
                        Re: Bizhub 601 malfunction detected

                        so have you been able to get to the service code history at all ?

                        Comment

                        • brent
                          Service Manager

                          Site Contributor
                          1,000+ Posts
                          • Nov 2008
                          • 1208

                          #13
                          Re: Bizhub 601 malfunction detected

                          Originally posted by EarthKmTech
                          so have you been able to get to the service code history at all ?
                          Tomorrow morning I am going to go back. Today was my day off and I had to go in to work. I will print off this thread and see what I can do about the first suggestion. Going into the trouble screen. Thanks
                          brent

                          Comment

                          • tech51
                            Senior Tech

                            500+ Posts
                            • Jan 2009
                            • 846

                            #14
                            Re: Bizhub 601 malfunction detected

                            Had one like this recently. Turned out to be corrupted finisher firmware.
                            Last edited by tech51; 12-15-2014, 04:26 PM. Reason: Spelling

                            Comment

                            • brent
                              Service Manager

                              Site Contributor
                              1,000+ Posts
                              • Nov 2008
                              • 1208

                              #15
                              Re: Bizhub 601 malfunction detected

                              ok after the reset and trouble mode. I was able to go into counters and reset counters and have it malfunction again
                              it came up with a c2701 code I think. then there it was as clear as day.. broken corona wire. I was expecting a code.. or something.. but I am sure the live corona was arcing out on the drum and this is how it works. anyways I couldn't be happier. and appreciate all the help. and now I know how to get into that service mode in this type of sitiation. generally with a code you can still access the service mode.. now I know. props to you all


                              brent

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