Plastic gears

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  • DadO
    Trusted Tech

    Site Contributor
    250+ Posts
    • Dec 2007
    • 401

    #1

    Plastic gears

    Fixthecopier intrigued me whit his previous post obout part usage and i wanted to ask this a long time a go but i forgot and it was last thing on my mind.

    Is there any way to make a plastic gear that broke? Or duplicate broken one?


    I talked to some people and one guy told me that he can make same gear if its not broken(eg. missing teeth)
  • prntrfxr
    Service Manager

    1,000+ Posts
    • Apr 2008
    • 1627

    #2
    Plastic gears

    There are a lot of 3rd party manufacturers and if its a popular machine it might already be in production somewhere. They usually dont like to run small quantities unless the parts are good sellers cause its not worth it for them. So if you're only needing a small quantity you're probably not going to get them. Do you have a part number for the gear?
    Life should NOT be a journey to the grave with the intention of arriving safely in an attractive and well-preserved body, but rather to skid in sideways - Coke in one hand - chocolate in the other - body thoroughly used up, totally worn out and screaming "WOO-HOO, what a ride!".

    Comment

    • blackcat4866
      Master Of The Obvious

      Site Contributor
      10,000+ Posts
      • Jul 2007
      • 22997

      #3
      Stock Drive Products

      Once worn or fractured, a Delrin gear is very difficult to repair.

      I have heard stories of techs inserting and gluing wedge shaped pieces to restore gear teeth. I think there is quite a lot of embellishment going on in these stories.

      To my mind there is too much strain on most gear drives for a glued gear to survive for any reasonable length of time.

      Take a look around at Stock Drive Products: https://sdp-si.com/eStore/
      I've been buying gears & timing pulleys from them for 15 years. =^..^=
      If you'd like a serious answer to your request:
      1) demonstrate that you've read the manual
      2) demonstrate that you made some attempt to fix it.
      3) if you're going to ask about jams include the jam code.
      4) if you're going to ask about an error code include the error code.
      5) You are the person onsite. Only you can make observations.

      blackcat: Master Of The Obvious =^..^=

      Comment

      • fixthecopier
        ALIEN OVERLORD

        2,500+ Posts
        • Apr 2008
        • 4714

        #4
        Based on some of my past life, in a machine shop, to make a die to cast a precision gear would not be cost effective unless you bought hundreds of them at best.
        The greatest enemy of knowledge isn't ignorance, it is the illusion of knowledge. Stephen Hawking

        Comment

        • cboucher
          • Jun 2025

          #5
          If you're at the point where you have a machine with a broken gear and you can't order the gear from the manufacturer any more, then I'm pretty sure that's a sign from God to bite the bullet and put in a Sales lead. Even Plastic-Weld can't fix broken gears...

          Comment

          • Llama God
            Service Manager

            1,000+ Posts
            • Mar 2009
            • 1353

            #6
            And the cost of plastic these days is astronomical

            Comment

            • Lagonda
              Service Manager

              Site Contributor
              1,000+ Posts
              • Aug 2008
              • 1649

              #7
              How did we ever repair photocopiers before they invented Super Glue!!
              At least 50% of IT is a solution looking for a problem.

              Comment

              • Llama God
                Service Manager

                1,000+ Posts
                • Mar 2009
                • 1353

                #8
                Originally posted by Lagonda
                How did we ever repair photocopiers before they invented Super Glue!!
                I still can't, even with Superglue, I just glue my fingers together and go home.

                Comment

                • DadO
                  Trusted Tech

                  Site Contributor
                  250+ Posts
                  • Dec 2007
                  • 401

                  #9
                  "They" design the gears to broke over time and when they broke they dont have it in the warehouse...and thats a bad feeling Ordering a mass quantity of gears is a not an option lol...

                  This close this post

                  Comment

                  • Lagonda
                    Service Manager

                    Site Contributor
                    1,000+ Posts
                    • Aug 2008
                    • 1649

                    #10
                    [quote=Llama God;68946] I just glue my fingers together quote]

                    Yes, I've done a "Frank Spencer" as well, I've glued myself to a copier and my mobile phone, fortuantly not at the same time!
                    At least 50% of IT is a solution looking for a problem.

                    Comment

                    • Llama God
                      Service Manager

                      1,000+ Posts
                      • Mar 2009
                      • 1353

                      #11
                      Originally posted by Lagonda
                      Yes, I've done a "Frank Spencer" as well, I've glued myself to a copier and my mobile phone, fortuantly not at the same time!
                      And have you had it dry up in the end and then shoot out all over your trousers when you squeezed it hard, thus adhering your trousers to your leg?

                      I'm talking about Superglue, by the way
                      Last edited by Llama God; 04-08-2009, 07:52 AM. Reason: I can't spell

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