The State of Copier R&D

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  • JR2ALTA
    Service Manager

    Site Contributor
    1,000+ Posts
    • Feb 2010
    • 2028

    #1

    The State of Copier R&D

    Bear with me.

    What makes a good copier? I think, in order..

    1. Good image quality
    2. Affordability
    3. Fewer jams
    4. Networking capabilities
    5. Ease of use
    6. Tech friendly


    Haven't these factors been in place for about 15 years?

    So why the #&@% do manufacturers always screw up with their Research and Development?!

    Why can't they leave the guts of the machine alone, stick with what works and fix what doesn't?

    After all this time you think we'd have a machine that can pretty much go PM to PM or at least service consumables, operator errors and freak occurrences.

    I know, I know, this crap keeps us employed. But beyond that, objectively speaking, why hasn't this beast been perfected? At the very least, for customer satisfaction.

    Someone once told me that patents in Japan expire after only a few years and then anyone is able to use the technology. Maybe that has something to do with it.

    Anyone that has serviced the Kyocera Falcon line understands whatI am saying. That thing just needed some modest network updates and voila it would dominate the market. The current line is a joke.

    Konica decided it needs an iPAD style, sliding tablet. A sliding op panel? Are you serious? Who asked for that? Looks cool, but is impractical because people need the damn keypad, and I can't wait till it's replaced for $$$$ on contract.
  • ddude
    General Troublemaker

    250+ Posts
    • Feb 2009
    • 473

    #2
    Re: The State of Copier R&D

    25 years ago a fellow technician and I wanted to go into business 'borrowing' the best technology from the best machines, and create the ultimate copier, built in America........ Yes, it was a dream we had, putting this into practice was way beyond what we could do.

    I agree that the ability is there, why don't the OEMs do it? Read Dilbert comics, you may understand why nothing can get accomplished.
    2000 mockingbirds = 2 kilomockingbirds

    Comment

    • Hansoon
      Field Supervisor

      Site Contributor
      2,500+ Posts
      • Sep 2007
      • 3347

      #3
      Re: The State of Copier R&D

      I sincerely believe that most technical changes made to our equipment are being made to "improve" production and optimize profits. Not to improve technical features or reliability mainly.

      Hans
      “ Sent from my Intel 80286 using MS-DOS 2.0
      https://www.copytechnet.com/images/smilies/biggrin.png

      Comment

      • JR2ALTA
        Service Manager

        Site Contributor
        1,000+ Posts
        • Feb 2010
        • 2028

        #4
        Re: The State of Copier R&D

        Originally posted by Hansoon
        I sincerely believe that most technical changes made to our equipment are being made to "improve" production and optimize profits. Not to improve technical features or reliability mainly. Hans
        Well, that was the point of my little rant. It begs the question, wouldn't technical features and reliability ultimately be more profitable? How much profit can warranty returns on doomed components bring in?

        Comment

        • Hansoon
          Field Supervisor

          Site Contributor
          2,500+ Posts
          • Sep 2007
          • 3347

          #5
          Re: The State of Copier R&D

          How much profit can warranty returns on doomed components bring in?
          -Profits are made in China

          -Warranty is being done locally by us techs. Cost of parts is not a big issue but labor and traveling are expensive but for our account not for China man's.

          So you can always try to save 0.000001 cent to replace that metal component with a flimsy plastic thingy. No need for extensive testing, field experience will show if it works or not and if not, it can be cheaply replaced with another piece of junk costing 0.0001 cent failing a little not so soon.

          Hans
          “ Sent from my Intel 80286 using MS-DOS 2.0
          https://www.copytechnet.com/images/smilies/biggrin.png

          Comment

          • Iowatech
            Not a service manager

            2,500+ Posts
            • Dec 2009
            • 3930

            #6
            Re: The State of Copier R&D

            Part of it is due to the speed of the advancement of technology. There are new ways to make everything smaller, faster, and such every day. If somebody else picks it up and wins, you will be left in the dust of a collapsing buggy whip factory wondering what happened.
            I think a larger part though is that statistics are used as first hand decision making information in the process. You know, this study says this so we will add this feature, that focus group says "ooh, shiny" so this system gets changed. While statistics are useful to indicate more hard research needs to be done, they really are not very accurate in and of themselves, they would have to include every living human being and situation on the planet to come even kind of close. Still, statistics, as they are, run at the speed of change, so that's why people use them right now, torpedoes be damned I guess.

            Comment

            • JR2ALTA
              Service Manager

              Site Contributor
              1,000+ Posts
              • Feb 2010
              • 2028

              #7
              Re: The State of Copier R&D

              Originally posted by Iowatech
              Part of it is due to the speed of the advancement of technology. There are new ways to make everything smaller, faster, and such every day. If somebody else picks it up and wins, you will be left in the dust of a collapsing buggy whip factory wondering what happened.
              I think a larger part though is that statistics are used as first hand decision making information in the process. You know, this study says this so we will add this feature, that focus group says "ooh, shiny" so this system gets changed. While statistics are useful to indicate more hard research needs to be done, they really are not very accurate in and of themselves, they would have to include every living human being and situation on the planet to come even kind of close. Still, statistics, as they are, run at the speed of change, so that's why people use them right now, torpedoes be damned I guess.

              I don't get the buggy whip example.

              All a fuser ever has to do is fix toner to paper.

              All waste systems ever have to do is collect toner.

              Some copier manufacturers make damn good ones, then the next model comes out and they redid everything really really poorly.

              I understand some advancements, other not so much.

              Comment

              • Iowatech
                Not a service manager

                2,500+ Posts
                • Dec 2009
                • 3930

                #8
                Re: The State of Copier R&D

                Originally posted by JR2ALTA
                I don't get the buggy whip example.

                All a fuser ever has to do is fix toner to paper.

                All waste systems ever have to do is collect toner.

                Some copier manufacturers make damn good ones, then the next model comes out and they redid everything really really poorly.

                I understand some advancements, other not so much.
                Sorry about that. The buggy whip thing is just an example of a technology like the horse drawn buggy whip that was one of the most useful things back in the day when everybody had to use horse based transportation, which is now no longer useful or needed. Or maybe a better example would be that analog copiers did all of the things that you said back in the '80s when I started working on copiers, and some of them did that really well too. Ever wonder why not even a single well known manufacturer makes analog copiers now?
                The sad fact is that technology advances in ways we can't control whether we want it to or not.
                And also thanks for completely ignoring the second and more important part of the point I was trying to make about statistics.

                Comment

                • JR2ALTA
                  Service Manager

                  Site Contributor
                  1,000+ Posts
                  • Feb 2010
                  • 2028

                  #9
                  Re: The State of Copier R&D

                  Originally posted by Iowatech
                  Sorry about that. The buggy whip thing is just an example of a technology like the horse drawn buggy whip that was one of the most useful things back in the day when everybody had to use horse based transportation, which is now no longer useful or needed. Or maybe a better example would be that analog copiers did all of the things that you said back in the '80s when I started working on copiers, and some of them did that really well too. Ever wonder why not even a single well known manufacturer makes analog copiers now? The sad fact is that technology advances in ways we can't control whether we want it to or not. And also thanks for completely ignoring the second and more important part of the point I was trying to make about statistics.
                  I know the analogy, just had trouble associating it with the topic. My rant was never anti-technology. It was about steps backwards. I'm sure I come across naive or nostalgic, that's fine. But don't forget, for every buggy whip there is a Coke II. To your point about stats, I get there's always a rationale for failure. Hence "the state of copier r&D" the stats, surveys, focus group and results are what I'm indicting.

                  Comment

                  • blackcat4866
                    Master Of The Obvious

                    Site Contributor
                    10,000+ Posts
                    • Jul 2007
                    • 22927

                    #10
                    Re: The State of Copier R&D

                    I think if you've been in this business any length of time you'll have seen setbacks in technology many times.

                    Like when they replaced the rock-solid Mita DC313Z with the DC1656 based platform. A couple of the changes good, most very bad.
                    1) Went from an Arsenic TriSelenide drum technology to the first really good organic drum.
                    2) From a halogen lamp exposure to fluorescent lamp exposure. (temperature sensitive, light output variable)
                    3) From a heavy duty bearing fuser to plastic bushings and rollers 1/2 the size (frequent bushing failure, increased curling problems, jamming)
                    4) From large boards to smaller more complex circuitry (touch a frame screw and watch the machine settings all reset to 0 value.)

                    I'm sure it was cheaper to make. I'm sure it used less energy. It had a smaller footprint. But you just can't take a platform designed for 16ppm and wind it up to 40ppm and expect everything to work the same way. This was Mita's first really dramatically stupid improvement.

                    The thing is, each time a new technology is introduced, like say film fusers, the manufacturer has to start from scratch learning what works and more often, what doesn't work. As far as I'm concerned this is a technology that has never been truly mastered right up to today's Kyocera Mita KM-6500/8500. I would be delighted if every fuser looked like a Mita DC5585. Two teflon rollers, two lamps, a cleaning roller and a web. We'd run these fusers until there wasn't a faint memory of teflon on the upper roller, and it never multiple-imaged, wrapped, or spit roller bearings. Konica Minolta has used this old/successful technology in it's PRO950 machines, which will do 1M prints with only a web change, and not a glance or a jam in between.

                    I guess I'll have to agree with Hans, in that it's not really about making the best copier. It never was. And these are the machines that require our attention, sometimes a lot of our attention. In the final analysis, no manufacturer ever asked me what worked best, and I'm sure they don't care what I think. We fix what needs fixing, and try not to look back at the really great machines we see along the way.

                    ***end rant*** =^..^=
                    Last edited by blackcat4866; 10-21-2012, 02:50 PM.
                    If you'd like a serious answer to your request:
                    1) demonstrate that you've read the manual
                    2) demonstrate that you made some attempt to fix it.
                    3) if you're going to ask about jams include the jam code.
                    4) if you're going to ask about an error code include the error code.
                    5) You are the person onsite. Only you can make observations.

                    blackcat: Master Of The Obvious =^..^=

                    Comment

                    • Iowatech
                      Not a service manager

                      2,500+ Posts
                      • Dec 2009
                      • 3930

                      #11
                      Re: The State of Copier R&D

                      Originally posted by JR2ALTA
                      I know the analogy, just had trouble associating it with the topic. My rant was never anti-technology. It was about steps backwards. I'm sure I come across naive or nostalgic, that's fine. But don't forget, for every buggy whip there is a Coke II. To your point about stats, I get there's always a rationale for failure. Hence "the state of copier r&D" the stats, surveys, focus group and results are what I'm indicting.
                      OK, I guess I didn't pick that up at the beginning. And actually, the Coke II thing is one of the finest examples of product planning based on unusable data ever produced by humans in the late twentieth century.
                      I just saw you making a pretty good point, and had something I thought was related to add that I didn't see there that has annoyed me for years, and thought it would helpful if I aired it out there.

                      Comment

                      • Tonerbomb
                        AutoMajical Resolutionist

                        Site Contributor
                        2,500+ Posts
                        • Feb 2005
                        • 2589

                        #12
                        Re: The State of Copier R&D

                        Well folks I didn't read all of every post but I see one thing that hasn't been referenced. With all new models or redesigned models the MARKETING dept. rules!!! If they say they need a new thingy or a cheaper CPC they get it even if it means the F&%k up a perfectly good design.. Doesn't matter which manufacturer it is either!!!!!!!!!!!!!!!!!!!!!!!!!
                        Mystic Crystal Revelations

                        Comment

                        • mojorolla
                          The Wolf

                          2,500+ Posts
                          • Jan 2010
                          • 2569

                          #13
                          Re: The State of Copier R&D

                          What goes into a new copier:
                          -How much does it cost to produce?
                          -How much can it be sold for?
                          -How soon to upgrade to the new models?
                          Technician are rarely considered anywhere in the R&D process. Being technicians, we all know it creates issues, but since when did manufactures care about what techs think? This trend seems to be getting worse. Faster, cheaper, and a shorter lifespan.

                          Sharp released the Aries and Virgo not even a year ago, they are on version 7 firmware, and are getting ready to release new models already. 7 versions of firmware in the first year shows that there is no R&D, simply bean counters.

                          Someone posted a great video about "planned obsolescence" a few weeks back; a must see.


                          Failing to plan is planning to fail!!!

                          Comment

                          • ZOOTECH
                            Senior member of CRS

                            Site Contributor
                            2,500+ Posts
                            • Jul 2007
                            • 3374

                            #14
                            Re: The State of Copier R&D

                            It seems, that as techs, we are the "beta" testers for the OEMs; it's sad, but it has been really interesting!
                            "You can't trust your eyes, if your mind is out of focus" --

                            Comment

                            • DAG COPIERS & COMPUTERS
                              Senior Tech

                              500+ Posts
                              • Oct 2010
                              • 860

                              #15
                              Re: The State of Copier R&D

                              Originally posted by mojorolla
                              What goes into a new copier:
                              -How much does it cost to produce?
                              -How much can it be sold for?
                              -How soon to upgrade to the new models?
                              Technician are rarely considered anywhere in the R&D process. Being technicians, we all know it creates issues, but since when did manufactures care about what techs think? This trend seems to be getting worse. Faster, cheaper, and a shorter lifespan.

                              Sharp released the Aries and Virgo not even a year ago, they are on version 7 firmware, and are getting ready to release new models already. 7 versions of firmware in the first year shows that there is no R&D, simply bean counters.

                              Someone posted a great video about "planned obsolescence" a few weeks back; a must see.


                              This is a very good thread and I thank the starter and all those who have contributed to it.
                              However, I do not agree with the notion that we service/field techs are not thought of or taken into consideration during the R & D process. This would be detrimental to any serious manufacturer as far as the working life of the equipment is concerned,& bad for business! That is why the manufacturers usually 'go the extra mile' to prepare the service & repair manuals and indeed other resources to be used by us the techs to backup the working life and performance of their equipment which they release onto the market.
                              _ The only problem for us is that the pace of the technology development is so rapid that many completely new products using novel design features are being developed almost every year! This poses a real challenge to us the techs, since to keep abreast of this technological advancement or progress, one needs to undergo constant training and re-training. This is very costly in terms of resources including time, both for the techs & the dealers. Many techs in one way or the other are unable to keep up with this pace. This impacts negatively on their career!
                              - Otherwise, the digital copier/ MFP technologies is the best thing to ever come in the pint Image Industry. Constant Study, training and re-training is the only way out for us. This field is becoming increasing Academic! 'DO or DIE!'.

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