iR6870 On/OFF by itself

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  • Alan Aya

    #1

    iR6870 On/OFF by itself

    Hi guys,
    I am having this problem with my iR6870C, when the machine is in ready stage, suddenly the machine OFF & ON by itself, it starts warming up, initial rotation until it comes to Ready. But after a while,it OFF & ON again and again,
    Any idea of solution for the problem.
    Thanks
  • mrfixit51
    Lead Service Technician

    1,000+ Posts
    • Oct 2008
    • 1975

    #2
    Is it posting any error codes when this occurs?? Have you metered the line voltage during this off/on cycle?
    "Once a King, always a King, but once a Knight is enough!"

    Comment

    • SCREWTAPE
      • May 2025

      #3
      Originally posted by Alan Aya
      Hi guys,
      I am having this problem with my iR6870C, when the machine is in ready stage, suddenly the machine OFF & ON by itself, it starts warming up, initial rotation until it comes to Ready. But after a while,it OFF & ON again and again,
      Any idea of solution for the problem.
      Thanks
      Check the thermal switch, check the heater lamps.
      When was the last time the fuser unit was rebuilt? Make sure that the thermal switch is making contact to the upper fixing roller. When the machine starts to do its initial rotation, AC is applied to primarys, transfer rollers and most important AC is applied to those lamps. If they don't fluctuate on and off which this is the thermal switch job, to detect and determine when the lamps should turn on or off along with the thermistors. If the thermal switch is off or barely making contact, the lamps will over heat plus blow out PCBS. This is one reason a machine like this will shut off when the machine shuts off like this you will not get any error codes, it just shuts off.

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      • 20YRSEXP
        Trusted Tech

        250+ Posts
        • Oct 2008
        • 281

        #4
        I would also check the line voltage and if it has a surge protector you might want to try another one. Go into service mode and check for error codes and alarms that may have been listed in the history.
        Is the glass half full or half empty? I say neither. The glass is obviously full, full of potential. The potential to hold more water or the potential to quench a thirst. Life is all about how you see it.

        Comment

        • Alan Aya

          #5
          Originally posted by SCREWTAPE
          Check the thermal switch, check the heater lamps.
          When was the last time the fuser unit was rebuilt? Make sure that the thermal switch is making contact to the upper fixing roller. When the machine starts to do its initial rotation, AC is applied to primarys, transfer rollers and most important AC is applied to those lamps. If they don't fluctuate on and off which this is the thermal switch job, to detect and determine when the lamps should turn on or off along with the thermistors. If the thermal switch is off or barely making contact, the lamps will over heat plus blow out PCBS. This is one reason a machine like this will shut off when the machine shuts off like this you will not get any error codes, it just shuts off.
          Checked thermal switch, thermistor, heater lamps and even exchange the whole heater unit but the problems still coming back.There is another symthom, sometimes in ready stage, the operation panel including the number keypad is locked, it hanged. I did replaced the HDD, Memory & the BootROM but still doing no good. Any ideas?

          Comment

          • 20YRSEXP
            Trusted Tech

            250+ Posts
            • Oct 2008
            • 281

            #6
            You said it goes thru warm up? Did you watch the temperature in service mode? Did you check the outlet? does it have a surge protector? If the panel is locking up maybe the problem is in there(but it is probably just a symptom).
            When you check the outlet check for proper voltage and a good ground. Also make sure it is the proper configuration. Has the machine been at this spot for a while? If so you would probably think the outlet is good, but I have seen a good outlet go bad because the did work on the electrical system and changed the outlet configuration at the cicuit board.
            Is the glass half full or half empty? I say neither. The glass is obviously full, full of potential. The potential to hold more water or the potential to quench a thirst. Life is all about how you see it.

            Comment

            • 20YRSEXP
              Trusted Tech

              250+ Posts
              • Oct 2008
              • 281

              #7
              A complete shutdown could indicate a pinched wire, but that could be a tough thing to find. I hope it's not that.
              Is the glass half full or half empty? I say neither. The glass is obviously full, full of potential. The potential to hold more water or the potential to quench a thirst. Life is all about how you see it.

              Comment

              • hachetman
                Technician

                50+ Posts
                • Jul 2009
                • 96

                #8
                Originally posted by Alan Aya
                Hi guys,
                I am having this problem with my iR6870C, when the machine is in ready stage, suddenly the machine OFF & ON by itself, it starts warming up, initial rotation until it comes to Ready. But after a while,it OFF & ON again and again,
                Any idea of solution for the problem.
                Thanks
                Sounds like your fuser is over heating canon copiers will shut them self of if they reach to high of temp try replaceing th1 & th2 !
                Steve Baker
                hachet1_12@outlook.com

                Comment

                • 20YRSEXP
                  Trusted Tech

                  250+ Posts
                  • Oct 2008
                  • 281

                  #9
                  Thats true Hatchet, but they would not turn themselves on again. There would be an error in history and you would have to clear the code for it to start up. This is starting up by itself after the shutdown. This sounds like a power issue and for that matter you might think a new power supply. Not the first thing I would jump to, but I wouldn't rule it out.
                  Is the glass half full or half empty? I say neither. The glass is obviously full, full of potential. The potential to hold more water or the potential to quench a thirst. Life is all about how you see it.

                  Comment

                  • SCREWTAPE
                    • May 2025

                    #10
                    Originally posted by 20YRSEXP
                    Thats true Hatchet, but they would not turn themselves on again. There would be an error in history and you would have to clear the code for it to start up. This is starting up by itself after the shutdown. This sounds like a power issue and for that matter you might think a new power supply. Not the first thing I would jump to, but I wouldn't rule it out.
                    20years is correct about the power supply and or the relay. As I was reading the post and read and saw that the fuser unit was completely swapped and the machine still shuts down!

                    This indicates that there is a power issue, plus the freezing up could relate to a power issue as well. Hit the books check the schematics, check voltage.

                    Comment

                    • Alan Aya

                      #11
                      Originally posted by SCREWTAPE
                      20years is correct about the power supply and or the relay. As I was reading the post and read and saw that the fuser unit was completely swapped and the machine still shuts down!

                      This indicates that there is a power issue, plus the freezing up could relate to a power issue as well. Hit the books check the schematics, check voltage.
                      Thanks for the info, but the machine is still giving the same problem, i even change the PSU (including the relay & board), DC controller,AC driver PCB. The voltage is consistent.Problem still not corrected, service manual i am having now without the schematics daigram, help from you guys is much appreciated.

                      Thanks

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                      • SCREWTAPE
                        • May 2025

                        #12
                        What about your drum heater?

                        Comment

                        • 20YRSEXP
                          Trusted Tech

                          250+ Posts
                          • Oct 2008
                          • 281

                          #13
                          Was there any work done on the machine prior to the problem? Maybe it is something someone did. If it is a pinched wire, tracing back were people have been working is a good place to start. Also, depending on how frequent this is, you might find something by pulling out the drawers and wait to see if it happens. If it happens while drawers are out you can at least eliminate them as the problem. And does it happen at the same time or does it seem random. Pay close attention and you might find something. Any more details you can think of might help.
                          Is the glass half full or half empty? I say neither. The glass is obviously full, full of potential. The potential to hold more water or the potential to quench a thirst. Life is all about how you see it.

                          Comment

                          • rad7845
                            Junior Member
                            • Mar 2009
                            • 6

                            #14
                            we had one that would power off turned out to be the drum heater.

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