IR 105 paper jam code 0118

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  • addoncopier
    Trusted Tech

    100+ Posts
    • Feb 2010
    • 114

    #1

    IR 105 paper jam code 0118

    IR 105 cant even print /photocopy out 1 paper. The paper jam area code is 0118. Pls advice?
  • mrfixit51
    Lead Service Technician

    1,000+ Posts
    • Oct 2008
    • 1975

    #2
    If you'll open your service manual to page S-15, you will note that there is no XX18 code for the copier body, but there is one for the finisher.

    xx18 non-sort delivery sensor delay jam (PI6)

    If you want to confirm it, turn copier off, detach finisher and its cable, turn on copier and see if you can get a copy out...
    "Once a King, always a King, but once a Knight is enough!"

    Comment

    • SCREWTAPE
      East Coast Imaging

      Site Contributor
      2,500+ Posts
      • Jan 2009
      • 3396

      #3
      Originally posted by addoncopier
      IR 105 cant even print /photocopy out 1 paper. The paper jam area code is 0118. Pls advice?
      JAM CODE 0118: Vertical Path Unit Jam.


      0118 jam occurs near the registration roller in the vertical path unit.
      JAM CODE 0118 is related to the image write start sensor PS60.

      The service manual does not explain about this jam code and the sensor position.
      Because of mechanical stress of clutch movement, the cable of the pre-registration clutch CL5 could be broken or have a poor contact at the position of a tie-wrap, which is secured to the metal plate of the multifeed drive ass'y (FG6-8580).


      1. Remove the multifeed drive ass'y (FG6-8580) from the rear of the main unit and remove the pre-registration clutch CL5.

      2. Check continuity of the cable. At this time, it should be straightened or flattened for accurate checking.

      Most likey you might how to replace the pre-registration clutch CL5 with a new one (FH6-5016).

      Comment

      • addoncopier
        Trusted Tech

        100+ Posts
        • Feb 2010
        • 114

        #4
        Mrfixit51, i detach finisher and its cable, still paper jam occur. 1st paper havent reach transfer already indicate that paper jam. when i take out the paper from the right door. then the screen show that open the unit 1 and turn the fixing unit to take out the paper. But in the fixing unit no paper is inside.

        Comment

        • "Harvey Dent"

          #5
          Try cutting wire ties. Check your spongy rollers from the feed unit.

          Comment

          • addoncopier
            Trusted Tech

            100+ Posts
            • Feb 2010
            • 114

            #6
            Screwtape, i will try to fix it. since i dunno how to check continuity...If possible can you do me a favor as teckat always do. Post the picture of demo...THx a lot :-)

            Comment

            • SCREWTAPE
              East Coast Imaging

              Site Contributor
              2,500+ Posts
              • Jan 2009
              • 3396

              #7
              Its a delay jam. the delay is at the fixing unit.
              The 1st sheet hasn't reach the transfer you mention... As I said check your pre-reg clutch.
              Inspect the registration area.

              Comment

              • addoncopier
                Trusted Tech

                100+ Posts
                • Feb 2010
                • 114

                #8
                ok

                Comment

                • addoncopier
                  Trusted Tech

                  100+ Posts
                  • Feb 2010
                  • 114

                  #9
                  Thx screwtape..I replace the vertical registration sponge roller. Problem solve...Thx a lot. Thx all of you.. :-)

                  Comment

                  • addoncopier
                    Trusted Tech

                    100+ Posts
                    • Feb 2010
                    • 114

                    #10
                    By the way, is it possible this will cause paper jam at 0205,0209 also? Coz last time i exchange the registration clutch, deck in clutch ,exchange the sensor and so...Still paper jam will happen at 0205,0209 area, but not frequently maybe 1 day few times....

                    Comment

                    • teckat
                      Field Supervisor

                      Site Contributor
                      10,000+ Posts
                      • Jan 2010
                      • 16083

                      #11
                      Originally posted by addoncopier
                      By the way, is it possible this will cause paper jam at 0205,0209 also? Coz last time i exchange the registration clutch, deck in clutch ,exchange the sensor and so...Still paper jam will happen at 0205,0209 area, but not frequently maybe 1 day few times....


                      u need to re-inspect / replace all Clutches used for paper p/u & delivery
                      also inspect the connectors to them

                      The Virtual Repairman's Technical Reference
                      How to check resistance (continuity) in a component-

                      use link below


                      How to check resistance with a multi-meter


                      how many prints on your machine/ u seem to have many stationary jams in your previous posts


                      The 0118 jam code is a delay/stationary jam from PS60. Some known fixes to the 0118 jam code are as follows:
                      • The wire is pinched and cut inside the wire harness of the Pre-Registration Clutch [CL5]. This prevents the Vertical Path Roller from moving smoothly causing Z-Fold jams which occur at the right door and/or Fuser Area.
                      • Replace roller FB4-1420-000. This part is not marked in the parts catalog but can be found within Figure 102-1 Internal Components . Look one shaft below item #20 and above item #4, center at level of 3rd binder ring of parts book.
                      • Replace PS60 sensor flag and bracket FF6-1516-000 and sensor PS60 FH7-7394-000.
                      • Check vertical path sponge rollers and shafts for worn bearings or bushings out of position. The "C" clips can also come loose and cause problems.
                      • Replace CL5 FH6-5016-000.
                      **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                      Comment

                      • addoncopier
                        Trusted Tech

                        100+ Posts
                        • Feb 2010
                        • 114

                        #12
                        My machine only print 2.8M but many parts look very old.

                        Comment

                        • teckat
                          Field Supervisor

                          Site Contributor
                          10,000+ Posts
                          • Jan 2010
                          • 16083

                          #13
                          Originally posted by addoncopier
                          My machine only print 2.8M but many parts look very old.


                          parts need replacement on either usage/age/or problems- only u can see or view these items at hand/


                          because a part looks old, does not mean it will not function

                          If u ever worked or looked in those monster XEROX Printers some parts look like they have been there 20yrs. & still function
                          **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                          Comment

                          • SCREWTAPE
                            East Coast Imaging

                            Site Contributor
                            2,500+ Posts
                            • Jan 2009
                            • 3396

                            #14
                            Originally posted by addoncopier
                            My machine only print 2.8M but many parts look very old.
                            2.8 million, that's nothing. Its still a lot, but I got these machines out there pushing amost 11 million.
                            And common parts ,like clutches, waste toner drive,etc go bad. But these machine are still work horses.

                            Comment

                            • "Harvey Dent"

                              #15
                              Originally posted by addoncopier
                              Thx screwtape..I replace the vertical registration sponge roller. Problem solve...Thx a lot. Thx all of you.. :-)
                              You said you replaced the sponge roller. Way to go.

                              Comment

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