canon cassette broken guide gear bins on base

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • omegaprofix
    • May 2025

    #1

    [Misc] canon cassette broken guide gear bins on base

    There was a fix found at alpha dealer solutions that is now out of business. This fix (a metal plate) that fixes both bins on the base at the same time is still produced by omegaprofix.com
  • teckat
    Field Supervisor

    Site Contributor
    10,000+ Posts
    • Jan 2010
    • 16083

    #2
    Re: canon cassette broken guide gear bins on base

    Originally posted by omegaprofix
    There was a fix found at alpha dealer solutions that is now out of business. This fix (a metal plate) that fixes both bins on the base at the same time is still produced by omegaprofix.com



    who or what are u responding to ????
    what model ?
    what bins ?
    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

    Comment

    • costd
      Technician

      250+ Posts
      • Jan 2008
      • 409

      #3
      Re: canon cassette broken guide gear bins on base

      We just drill (or file) the hole a bit larger and use a metal post (Canon tech Pub - do not remember the article number).

      Comment

      • omegaprofix

        #4
        Re: canon cassette broken guide gear bins on base

        Originally posted by teckat
        who or what are u responding to ????
        what model ?
        what bins ?
        canon ir2270s 3570s 4570s and ir3225 ir3235 ir3245 and many other ir models including many irc's all use the same cassette base to hold the many different sizes of paper by adjusting the side guides in the cassette. Prblem is the pins(plastic) on the cassette base that the gears ride that help operate this system break off, letting the paper shift where ever it wants, cuasing qc problems and jams. True solution is a metal plate that attaches to the bottom of the cassette threaded to receive 2 scews to mont the gears back on. It is found at omegaprofix.com and can been viewed there. It works on both the large and small cassettes.

        Comment

        • costd
          Technician

          250+ Posts
          • Jan 2008
          • 409

          #5
          Re: canon cassette broken guide gear bins on base

          Unless you are just trying to drum up business - the Canon solution ends up being less than a penny. No idea what the plate you are selling costs, but I suspect it is more than a cent. Long long long time ago I was in a school where we learned never to let the best solution become the enemy of good enough. Have never had to visit a machine a 2nd time for another broken guide using the post method.

          To each their own though.

          Comment

          • teckat
            Field Supervisor

            Site Contributor
            10,000+ Posts
            • Jan 2010
            • 16083

            #6
            Re: canon cassette broken guide gear bins on base

            Originally posted by omegaprofix
            canon ir2270s 3570s 4570s and ir3225 ir3235 ir3245 and many other ir models including many irc's all use the same cassette base to hold the many different sizes of paper by adjusting the side guides in the cassette. Prblem is the pins(plastic) on the cassette base that the gears ride that help operate this system break off, letting the paper shift where ever it wants, cuasing qc problems and jams. True solution is a metal plate that attaches to the bottom of the cassette threaded to receive 2 scews to mont the gears back on. It is found at omegaprofix.com and can been viewed there. It works on both the large and small cassettes.
            Oh !! those trays~~~~~~~~~

            we don't play around with any fixes for those cassettes , time is money in the big city-

            95% of the time that post is broken by customer not loading the paper correctly in tray-
            they drop a whole ream of paper and force the slide over/ either when replacing same size or worse > switching LTR to Legal or LTR-R/
            Machine paper load Instructions seem to fall on deaf ears

            Customer PAYS for all damaged cassettes > no if ands or buts
            **Knowledge is time consuming, exhausting and costly for a trained Tech.**

            Comment

            • sx633
              Technician
              • Sep 2011
              • 49

              #7
              Re: canon cassette broken guide gear bins on base

              It happens when a ream of paper is loaded and the cassette tray is pushed in repeatedly. If you think about it you have the weight of a ream of paper being shoved against the rear side guide then suddenly stopped. It's no wonder the flimsy Canon gear post breaks. I just set the guides to the required position and use a strong glue (Araldite) to fix the toothed rails in place for good. If you charge your customers for Canon's poor design you won't have many customers left soon.

              Comment

              • mrfixit51
                Lead Service Technician

                1,000+ Posts
                • Oct 2008
                • 1975

                #8
                Re: canon cassette broken guide gear bins on base

                FC8-8828-000

                Take two of these and call me in the morning...

                These little adhesive plastic shims fit behind the rear paper guide and permanently set the rear guide in the LETTER position. 95% of the broken guides are in LETTER drawers. the quickest fix around. Just place between the rear wall of the cassette and the steel portion of the guide...
                "Once a King, always a King, but once a Knight is enough!"

                Comment

                • teckat
                  Field Supervisor

                  Site Contributor
                  10,000+ Posts
                  • Jan 2010
                  • 16083

                  #9
                  Re: canon cassette broken guide gear bins on base

                  Originally posted by mrfixit51
                  FC8-8828-000

                  Take two of these and call me in the morning...

                  These little adhesive plastic shims fit behind the rear paper guide and permanently set the rear guide in the LETTER position. 95% of the broken guides are in LETTER drawers. the quickest fix around. Just place between the rear wall of the cassette and the steel portion of the guide...

                  here is a link back to the Canon crappy procedure that I posted before
                  Cassette Repair Fix- look in below
                  Cassette Body Gear Post Breaking

                  click on link below~~~~~~~~~~~~
                  http://www.copytechnet.com/forums/ca...ay-ir3045.html
                  **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                  Comment

                  • teckat
                    Field Supervisor

                    Site Contributor
                    10,000+ Posts
                    • Jan 2010
                    • 16083

                    #10
                    Re: canon cassette broken guide gear bins on base

                    Cassette Body Gear Post Breaking

                    The following procedure is an alternative fix for the paper width guide gear posts breaking.If you should have this issue, follow the procedure below.

                    You must remove the following (4) screws from the cassette body. The 4th screw is in the upper left of the picture (not shown) and will need to be removed when you slide the side guides all the way into the center.

                    pic1.jpg

                    Remove the right side silver metal guide
                    pic2.jpg

                    Remove the plastic lift tray so you can get to the gears

                    pic3.jpg

                    Lift up the silver lift plate

                    pic4.jpgpic5.jpg

                    This is a view of what the hole should look like in order to insert the new gear post.

                    Note:Before inserting the post make sure to clean up the area around the hole otherwise the gear may not sit flush.

                    pic6.jpg

                    This is an Aluminum Binding Post (3/16 x 1/4) and the nut Side that is circled should slide in from the bottom of the cassette.

                    pic7.jpg

                    Before inserting the rear on the new post, make sure that the arrows on both the Front and Rear Rack are properly aligned (the following pictures shows the proper alignment before sliding the gear on) once the gear is on you can then insert the Screw Side of the post.

                    pic8.jpg

                    When installing the gear, make sure the 2 dots on the gear align with the arrows on the guides.

                    pic9.jpg
                    pic10.jpg

                    Adjust Rear Side Guide before tightening the screws. Insert the Rear Side Guide and re-attach the four screws fully to the rear side guide, but do not tighten them. Set the Front Side Guide in the LTR position. Insert about 10 sheets of LTR paper in the tray and move the Rear Side Guide firmly against the paper and tighten screws. Carefully remove the stack of paper and tighten the 4 screws.
                    **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                    Comment

                    Working...