IR7105 solid black prints intermitant

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  • viczulis
    Technician

    50+ Posts
    • Apr 2012
    • 52

    #1

    [CQ] IR7105 solid black prints intermitant

    Ok once again. Copies and prints look great but during run the macine will print out solid black copies.Once it starts this it won't stop until jam or out of paper. Upon startup prints again look great . Potential control isn't it. Replaced primary charger. Swapped HVT assy.Swapped out #1 paper feed assy.Swapped out entire #1 unit inside machine. Any body else see this please help. Thanks
  • Rachid.Akli
    Senior Tech

    500+ Posts
    • Oct 2011
    • 595

    #2
    Re: IR7105 solid black prints intermitant

    Send a print sample.

    Rachid.
    "Find a job you love and you’ll never have to work a day in your life." Nagy's father

    Comment

    • viczulis
      Technician

      50+ Posts
      • Apr 2012
      • 52

      #3
      Re: IR7105 solid black prints intermitant

      Originally posted by Rachid.Akli
      Send a print sample. Solid Black copies very solid and no error codes when this happens. Will stay solid till stops. open close door back to perfect copies. It may run 10K and not do it once. Then it might happen on a small run. Also desnt matter if its a print or a copy. Machine has been updated to all current versions . .................................................. .................................................. .....

      Rachid.
      Thanks

      Comment

      • viczulis
        Technician

        50+ Posts
        • Apr 2012
        • 52

        #4
        Re: IR7105 solid black prints intermitant

        Originally posted by Rachid.Akli
        Send a print sample.

        Rachid.
        Ooops The print is very solid black. Machine does not post any error codes. All software is at current levels . will do this on copies and prints. while it is doing this if i force stop it and let it start up again without turning it off the copies come out perfect agian

        Comment

        • Iommanxman
          Trusted Tech
          • Aug 2009
          • 180

          #5
          Re: IR7105 solid black prints intermitant

          Capture.JPGSee attached. Does this help?

          Comment

          • viczulis
            Technician

            50+ Posts
            • Apr 2012
            • 52

            #6
            Re: IR7105 solid black prints intermitant

            Originally posted by Iommanxman
            [ATTACH=CONFIG]15737[/ATTACH]See attached. Does this help?
            Thanks. I swapped the entire #1 unit inside machine. Potential control off or on does not help. may be DC controller but that says only on A4/A3 size

            Comment

            • Rachid.Akli
              Senior Tech

              500+ Posts
              • Oct 2011
              • 595

              #7
              Re: IR7105 solid black prints intermitant

              In this model, the neutral drum surfaces receive toner (the surfaces being discharged by the laser beam). In your case, i imagine that the drum is not charged at all. So, you've got to verify for a loose connection between the primary corona and its corresponding HV connector.

              Rachid.
              "Find a job you love and you’ll never have to work a day in your life." Nagy's father

              Comment

              • viczulis
                Technician

                50+ Posts
                • Apr 2012
                • 52

                #8
                Re: IR7105 solid black prints intermitant

                Originally posted by Rachid.Akli
                In this model, the neutral drum surfaces receive toner (the surfaces being discharged by the laser beam). In your case, i imagine that the drum is not charged at all. So, you've got to verify for a loose connection between the primary corona and its corresponding HV connector.

                Rachid.
                your Image formation is correct . I cannot figure out why I am not getting any HV error codes or any E020 codes when this happens.The hard part is ai cant make it do it and I cant stop it from doing this.

                Comment

                • viczulis
                  Technician

                  50+ Posts
                  • Apr 2012
                  • 52

                  #9
                  Re: IR7105 solid black prints intermitant

                  Originally posted by viczulis
                  your Image formation is correct . I cannot figure out why I am not getting any HV error codes or any E020 codes when this happens.The hard part is ai cant make it do it and I cant stop it from doing this.
                  More to update. Today I swapped out. Dev unit.DC controller. Entire drum assy.Still same results
                  Still same results first copy comes out great next copies come out solid black slight halo around print then all black about 3 sheets in. Start up again 1st sheet good then same. I am leaning toward laser assy

                  Comment

                  • zoraldinho
                    teacher-guide-expert-guru

                    Site Contributor
                    2,500+ Posts
                    • Mar 2008
                    • 4999

                    #10
                    Re: IR7105 solid black prints intermitant

                    Read PDF........solid black.pdf
                    If it ain't broke, don't fix it
                    A picture is worth a thousand words

                    Comment

                    • addoncopier
                      Trusted Tech

                      100+ Posts
                      • Feb 2010
                      • 114

                      #11
                      Re: IR7105 solid black prints intermitant

                      My friend, I'm having the same problem. I do swapped out the Dev unit,DC controller, entire drum assy, laser assy,power supply board (3pcs). Still remain intermitent black print.

                      Originally posted by viczulis
                      More to update. Today I swapped out. Dev unit.DC controller. Entire drum assy.Still same results
                      Still same results first copy comes out great next copies come out solid black slight halo around print then all black about 3 sheets in. Start up again 1st sheet good then same. I am leaning toward laser assy

                      Comment

                      • Canuck
                        Tech Specialist

                        1,000+ Posts
                        • Nov 2007
                        • 1713

                        #12
                        Re: IR7105 solid black prints intermitant

                        You swapped d-con...is it new style d-con? When you say drum assembly do you mean entire process unit? Is there any image at all when its black? I have had to replace the wiring harnesses at the front of the process unit for shorts,open connections causing intermittent black copies, poor quality,etc. This harness contains wires for pre-exposure lamp,potential control sensor,vibration motors,etc. Replaced a few..actually got one in the shop on the shelf. Give this a try unless you've swapped entire unit.

                        Comment

                        • Canuck
                          Tech Specialist

                          1,000+ Posts
                          • Nov 2007
                          • 1713

                          #13
                          Re: IR7105 solid black prints intermitant

                          Sound like loss of pre-exposure or bad laser

                          Comment

                          • addoncopier
                            Trusted Tech

                            100+ Posts
                            • Feb 2010
                            • 114

                            #14
                            Re: IR7105 solid black prints intermitant

                            Originally posted by Canuck
                            Sound like loss of pre-exposure or bad laser
                            Laser swapped bro. Lastly the problem solve with unit 1 swapped.

                            Comment

                            • Canuck
                              Tech Specialist

                              1,000+ Posts
                              • Nov 2007
                              • 1713

                              #15
                              Re: IR7105 solid black prints intermitant

                              Unit 1 meaning entire transport drawer? Glad it fixed it but whats wrong with drawer? Possibly ufr bushings on wrong(happens a lot) causing short or possibly ufr ground clip on the rear heater cap. I've seen poor contact between the clip and the metal spacer on the ufr cause weird problems. Or fuser bias issues from the wiring in the drawer. Glad its fixed...see if you can find the problem with the drawer

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