Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • AKSturb01
    Technician
    • Jul 2009
    • 27

    Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

    Hello everyone,

    I have a Bizhub 363 black and white machine and I'm having an image issue. If you view the attached photos, what is happening is that narrow vertical "smudge" bands are appearing on almost every print. The the font in the scans is 12 point and you can see the banding is restricted to about 1.5 character widths. Then it goes away for a while...the paper advances...and a a new band shows up.

    They seem to be RANDOMLY spaced. Every so often a page will not have them, but most of them do. The horizontal spacing across the page, but they are always top to bottom in a single tight line. Sometimes they're less than an inch apart, sometimes 5 to 6 inches or more (see photo 2). The toner seems to be "bunching up" in those areas, as though maybe the paper isn't feeding evenly through the imaging section? You can see that the white space areas between the lines of text are not affected.

    I got this machine from a client who didn't need it any longer and they hadn't used it in about six months, but it appears to be in very good condition and it prints very well otherwise. I just don't know what to make of the vertical banding. It isn't throwing any codes or making any strange noises.

    I'd be very grateful to anyone who can point me in the right direction.

    Thank you!KONICA_363_IMAGE_DEFECT.jpgKONICA_363_IMAGE_DEFEFCT_PHOTO2.jpg
  • tsbservice
    Field tech

    Site Contributor
    5,000+ Posts
    • May 2007
    • 7635

    #2
    Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

    Good samples. Looks like your developer unit spacers/roll guides may have been worn-out.
    A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
    Blessed are they who can laugh at themselves, for they shall never cease to be amused.

    Comment

    • blackcat4866
      Master Of The Obvious

      Site Contributor
      10,000+ Posts
      • Jul 2007
      • 22703

      #3
      Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

      Definitely compressions. The image is slightly compressed in those areas as though the paper was moving slower than the drum momentarily. IIRC this machine is from the bizhub 223/423 family.

      So what do we have driving the paper in that area?:
      Vertical path clutch: maybe slipping, dragging the paper momentarily
      Registration clutch: maybe slipping, slowing the paper momentarily
      Registration rollers/bushings/bearings: worn reg reg roller or seizing bushings/bearings

      Let's assume for the moment that the drum is not rotating too fast (that would be really hard to explain).
      =^..^=
      If you'd like a serious answer to your request:
      1) demonstrate that you've read the manual
      2) demonstrate that you made some attempt to fix it.
      3) if you're going to ask about jams include the jam code.
      4) if you're going to ask about an error code include the error code.
      5) You are the person onsite. Only you can make observations.

      blackcat: Master Of The Obvious =^..^=

      Comment

      • Copier Addict
        Aging Tech

        Site Contributor
        10,000+ Posts
        • Jul 2013
        • 13049

        #4
        Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

        I agree with tsbservice. The dev spacer rollers are a weak spot on this series of machines. I replace them every time I replace drum and dev.

        Comment

        • allan
          RTFM!!

          5,000+ Posts
          • Apr 2010
          • 5445

          #5
          Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

          So that is LEF, must be right?
          J3003 comes to mind. Reg clutch?? The only clutch if the vertical from tray1. By that time the feed clutches should be deactivated and the one way clutches should wheel free.
          So i agree with BC.

          Those clutches if the let go due to strain or wear they will not take again. Bad wiring to your clutch?

          Those bushings are terrible.
          The DS rolls dont last.
          And the drum gear breaks teeth that ends up every where in the main drive that makes a racket and visible jitters .

          Tip: Trim the corners of the drum drive gear to eliminate the shearing force. Do that on every drum installation. Also remove 2 turns from the spring that press the transfer roller against the drum. As mentioned change the DS rolls every dev change and the transfer roller every drum change if it shows heavy wear.
          Whatever

          Comment

          • Hansoon
            Field Supervisor

            Site Contributor
            2,500+ Posts
            • Sep 2007
            • 3297

            #6
            Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

            Drum spacer collars cracked. See my avatar.

            Hans
            " Sent from my Intel 80286 using MS-DOS 2.0 "

            Comment

            • AKSturb01
              Technician
              • Jul 2009
              • 27

              #7
              Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

              Thank you everyone for all the ideas and the help. Obviously I have several things to investigate and learn. Full disclosure department - I am not a technician by profession. I found this website many years ago and could tell that the signal/noise ratio was very high, which I appreciate. You also seem to have a sense of humor, which is perfect when it comes to faceplanting n00bs like myself asking questions that are above their pay grade, because you can tell already that this is gonna be fun! So thank you again.

              I run a small printing and mailing company and we do our best to repair our own machines. Much of the time we're successful, some of the time we're not. If I cannot make any headway for a reasonable amount of money and time, I will have to decide whether to sell it to someone who can hopefully make better use of it. It seems a shame to scrap something that's working well otherwise.

              My next steps are to get the service manuals and dig in.

              Is it still possible to get the parts I need, including the drum spacer collars? Are there any recommended suppliers I can buy from?

              Best regards.

              Comment

              • AKSturb01
                Technician
                • Jul 2009
                • 27

                #8
                Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

                Originally posted by Hansoon
                Drum spacer collars cracked. See my avatar.

                Hans
                Now, of course, I have to find out!

                Amazing you answered. Before I wrote my post yesterday, I did some searching to at least try and see whether anyone had a similar problem and I saw your avatar in a different thread and thought: "Hmmm. I wonder if it's a worn or out-of-round bushing or bearing or something like that."

                Comment

                • allan
                  RTFM!!

                  5,000+ Posts
                  • Apr 2010
                  • 5445

                  #9
                  Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

                  Yea you will still find plenty parts around.
                  You guys still did not figure out a maintenance contract is cheaper and more convenient??
                  Whatever

                  Comment

                  • AKSturb01
                    Technician
                    • Jul 2009
                    • 27

                    #10
                    Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

                    Originally posted by allan
                    So that is LEF, must be right?
                    J3003 comes to mind. Reg clutch?? The only clutch if the vertical from tray1. Those bushings are terrible. The DS rolls dont last. And the drum gear breaks teeth that ends up every where in the main drive that makes a racket and visible jitters. Tip: Trim the corners...
                    Thank you for the tip. Now for the faceplanting n00b question - LEF? All that comes to my mind is "Lubricate Every Fortnight."

                    Comment

                    • allan
                      RTFM!!

                      5,000+ Posts
                      • Apr 2010
                      • 5445

                      #11
                      Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

                      Originally posted by AKSturb01
                      Thank you for the tip. Now for the faceplanting n00b question - LEF? All that comes to my mind is "Lubricate Every Fortnight."

                      The way the paper travels thru the machine LEF or SEF.
                      Long Edge First. Portrait from the front of the machine.
                      Short Edge Firts. Landscape from the front of the machine.

                      Don't like to use landscape/portrait because its a perspective thing.

                      Why are you not considering contracts?
                      Whatever

                      Comment

                      • AKSturb01
                        Technician
                        • Jul 2009
                        • 27

                        #12
                        Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

                        Originally posted by allan
                        The way the paper travels thru the machine LEF or SEF.
                        Long Edge First. Portrait from the front of the machine.
                        Short Edge Firts. Landscape from the front of the machine.
                        Why are you not considering contracts?
                        The photos are deceptive: the actual prints were made on 11x17 24/60lb fed from Tray 1. I folded them before scanning because I used an old scanner that only takes up to legal size.

                        Contracts: I'd love to, but for financial reasons I can't. I'm poor right now. Literally working poor. Not ashamed to admit it but that's how it is. Wiped out in the last recession and having tough days still.

                        Comment

                        • Hansoon
                          Field Supervisor

                          Site Contributor
                          2,500+ Posts
                          • Sep 2007
                          • 3297

                          #13
                          Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

                          Originally posted by AKSturb01
                          Thank you for the tip. Now for the faceplanting n00b question - LEF? All that comes to my mind is "Lubricate Every Fortnight."
                          LOL

                          How'bout "Long Edge Feeding" ?

                          Hans
                          " Sent from my Intel 80286 using MS-DOS 2.0 "

                          Comment

                          • allan
                            RTFM!!

                            5,000+ Posts
                            • Apr 2010
                            • 5445

                            #14
                            Re: Konica Minolta Bizhub 363 B/W Image Vertical Banding Smudging

                            Originally posted by Hansoon
                            LOL

                            How'bout "Long Edge Feeding" ?

                            Hans
                            Tomatoes Tomatoes.
                            Whatever

                            Comment

                            Working...