Interesting Ozone Filter Question...

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  • Synaux
    Service Manager

    Site Contributor
    1,000+ Posts
    • Mar 2012
    • 1224

    Interesting Ozone Filter Question...

    Today I was asked to look into a Ozone Filter Replacement error on a c650 (the filter is nearly identical to the c654--mesh is slightly different--c652 is the same too i believe). I advised that as long as there is no smell, a new ozone filter is most likely not worth be worth $50+ and simply reset the counter and blew it out even though it was spotless.

    I was asked if washing/rinsing them would be beneficial. I told em I would look into it. These are not the charcoal filters of old, but of metal-honeycomb-like construction. Can these be washed?

    Can anyone explain how these actually work?

    Thanks!

    Other notes:
    The c654/2 k drums come with ozone filters, the c650s imaging units do not.

    Here is a blast from the past on the subject (everyone seems so happy n shit):
    Ozone filters [Archive] - Copytechnet.com
  • rrrohan
    Service Manager

    Site Contributor
    1,000+ Posts
    • Sep 2011
    • 1971

    #2
    Re: Interesting Ozone Filter Question...

    They come with and are replaced same time as K Drum?

    Do you have to manually clear the count? If so its possible maybe the last tech that changed the Drum just forgot to reset the counter.
    Or your pushing the Drums beyond life expectancy like most of us do on the 754 series

    Comment

    • Synaux
      Service Manager

      Site Contributor
      1,000+ Posts
      • Mar 2012
      • 1224

      #3
      Re: Interesting Ozone Filter Question...

      Originally posted by rrrohan
      They come with and are replaced same time as K Drum?

      Do you have to manually clear the count? If so its possible maybe the last tech that changed the Drum just forgot to reset the counter.
      Or your pushing the Drums beyond life expectancy like most of us do on the 754 series
      Yes manually, it is a c650... there is no tech lol (and they are).

      With all due respect, that was not my question.

      Comment

      • tulintron
        Senior Tech

        Site Contributor
        500+ Posts
        • Jul 2014
        • 651

        #4
        Re: Interesting Ozone Filter Question...

        In the link you shared, Infiel explains exactly how it works and for what purpose it is there.


        with regard to cleaning, I believe there would be no problem washing, because the structure of today's filters is made of aluminum. Layers of aluminum form a mini hive, generating friction in the passage of gas along with toner particles, contaminating the hive pathways until it is clogged.


        our cleaning here in the laboratory and only through compressed air. we do this until the air comes out clean on the other side. obviously in a closed place with exhaust system and masks to protect you from impurities.


        in the washing system, I see that it would be difficult to clean because the contaminated toner gets too "stuck" inside the filter. already with compressed air, the pressure helps in the removal. who knows the two processes together ...

        WhatsApp Image 2020-01-22 at 09.50.37.jpgWhatsApp Image 2020-01-22 at 09.50.37 (1).jpgWhatsApp Image 2020-01-22 at 09.50.38.jpg
        https://www.copytechnet.com/images/smilies/cool.pngNada como dia após diahttps://www.copytechnet.com/images/smilies/cool.png

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        • srvctec
          Former KM Senior Tech

          500+ Posts
          • Oct 2009
          • 827

          #5
          Re: Interesting Ozone Filter Question...

          Originally posted by tulintron
          In the link you shared, Infiel explains exactly how it works and for what purpose it is there.


          with regard to cleaning, I believe there would be no problem washing, because the structure of today's filters is made of aluminum. Layers of aluminum form a mini hive, generating friction in the passage of gas along with toner particles, contaminating the hive pathways until it is clogged.


          our cleaning here in the laboratory and only through compressed air. we do this until the air comes out clean on the other side. obviously in a closed place with exhaust system and masks to protect you from impurities.


          in the washing system, I see that it would be difficult to clean because the contaminated toner gets too "stuck" inside the filter. already with compressed air, the pressure helps in the removal. who knows the two processes together ...

          [ATTACH=CONFIG]44696[/ATTACH][ATTACH=CONFIG]44695[/ATTACH][ATTACH=CONFIG]44694[/ATTACH]
          I would think washing would not be good because when new, these aluminum o-filters are coated with a flat black substance (I always thought it was a thin coating of charcoal or something similar to absorb the ozone like the filters from the old days) and I would think washing them would remove this coating. This is all just guesswork on my part, though.
          Started in the copier service business in the fall of 1988 and worked at the same company for 33.5 years, becoming the senior tech in 2004 but left to pursue another career on 4/29/22.

          Comment

          • Bix
            Service Manager

            1,000+ Posts
            • Apr 2018
            • 1421

            #6
            Re: Interesting Ozone Filter Question...

            I don't know if it's true but someone told me that piles of toner could form which could form strange marks on the fuser

            Comment

            • tulintron
              Senior Tech

              Site Contributor
              500+ Posts
              • Jul 2014
              • 651

              #7
              Re: Interesting Ozone Filter Question...

              Originally posted by srvctec
              I would think washing would not be good because when new, these aluminum o-filters are coated with a flat black substance (I always thought it was a thin coating of charcoal or something similar to absorb the ozone like the filters from the old days) and I would think washing them would remove this coating. This is all just guesswork on my part, though.
              I agree with you and Bix, so just blow. But when I have the opportunity to exchange them, I have no doubts.
              https://www.copytechnet.com/images/smilies/cool.pngNada como dia após diahttps://www.copytechnet.com/images/smilies/cool.png

              Comment

              • Synaux
                Service Manager

                Site Contributor
                1,000+ Posts
                • Mar 2012
                • 1224

                #8
                Re: Interesting Ozone Filter Question...

                Originally posted by tulintron
                In the link you shared, Infiel explains exactly how it works and for what purpose it is there.
                Yes and no, as you say, as you say they are now aluminum (or similar material) nowadays.
                Originally posted by tulintron
                with regard to cleaning, I believe there would be no problem washing, because the structure of today's filters is made of aluminum. Layers of aluminum form a mini hive, generating friction in the passage of gas along with toner particles, contaminating the hive pathways until it is clogged.
                In the photos you attached, are the hive-pathways coated or bare or is that scraping sample simply an ozone-residue?

                Originally posted by srvctec
                I would think washing would not be good because when new, these aluminum o-filters are coated with a flat black substance (I always thought it was a thin coating of charcoal or something similar to absorb the ozone like the filters from the old days) and I would think washing them would remove this coating. This is all just guesswork on my part, though.
                My thoughts as well

                Originally posted by Bix
                I don't know if it's true but someone told me that piles of toner could form which could form strange marks on the fuser
                I honestly feel like this is a stretch... the ozone fan (filter aside) is intended to push materials burned by the coronas (perhaps laser too?) to maintain a somewhat ideal environment for the drum:

                Ozone ventilation fan motor (FM6)very slight amount of debris coming out when blown.

                Comment

                • srvctec
                  Former KM Senior Tech

                  500+ Posts
                  • Oct 2009
                  • 827

                  #9
                  Re: Interesting Ozone Filter Question...

                  I've never seen any plugged on these larger machines but then we haven't had any placed in super dirty environments, either. I can't remember in the last 30+ years if I've had an o-filter plugged on other machines in dirty environments or not. In my defense, I have C.R.S.
                  Last edited by srvctec; 01-29-2020, 03:53 PM.
                  Started in the copier service business in the fall of 1988 and worked at the same company for 33.5 years, becoming the senior tech in 2004 but left to pursue another career on 4/29/22.

                  Comment

                  • Bix
                    Service Manager

                    1,000+ Posts
                    • Apr 2018
                    • 1421

                    #10
                    Re: Interesting Ozone Filter Question...

                    My biggest curiosity is... why does the Bizhub 227 have 3 filters to change (2 ozone filter + 1 toner filter)?
                    I don't know of any other bizhub with so many filters to change. To be on the safe side, I always change when the MFP requests it and its are actually very dirty after only 150k

                    Comment

                    • tulintron
                      Senior Tech

                      Site Contributor
                      500+ Posts
                      • Jul 2014
                      • 651

                      #11
                      Re: Interesting Ozone Filter Question...

                      Originally posted by srvctec
                      I would think washing would not be good because when new, these aluminum o-filters are coated with a flat black substance (I always thought it was a thin coating of charcoal or something similar to absorb the ozone like the filters from the old days) and I would think washing them would remove this coating. This is all just guesswork on my part, though.
                      Good Morning. I researched more deeply and I agree with you. This thin layer is charcoal.
                      https://www.copytechnet.com/images/smilies/cool.pngNada como dia após diahttps://www.copytechnet.com/images/smilies/cool.png

                      Comment

                      • Synaux
                        Service Manager

                        Site Contributor
                        1,000+ Posts
                        • Mar 2012
                        • 1224

                        #12
                        Re: Interesting Ozone Filter Question...

                        Originally posted by tulintron
                        Good Morning. I researched more deeply and I agree with you. This thin layer is charcoal.
                        Thanks for the followup.
                        I was tempted to break into a new filter just to see for myself.
                        Out of curiosity, where did you find the info? I performed an auto-search for "Ozone" on ALL my documents with the results being less than elucidating (and my database only has a few items in it).

                        Comment

                        • blackcat4866
                          Master Of The Obvious

                          Site Contributor
                          10,000+ Posts
                          • Jul 2007
                          • 22699

                          #13
                          Re: Interesting Ozone Filter Question...

                          Just as a side note:

                          Some charcoal filters can be cleansed by heat. Do you think warming would release the ozone to "refurbish" the filter?
                          =^..^=
                          If you'd like a serious answer to your request:
                          1) demonstrate that you've read the manual
                          2) demonstrate that you made some attempt to fix it.
                          3) if you're going to ask about jams include the jam code.
                          4) if you're going to ask about an error code include the error code.
                          5) You are the person onsite. Only you can make observations.

                          blackcat: Master Of The Obvious =^..^=

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