bizhub 4020i crumpled paper

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  • Genotrom
    Technician

    50+ Posts
    • Feb 2020
    • 77

    bizhub 4020i crumpled paper

    Hi, I have a bizhub 4020i with only 10k pages. It smudges and prints a black line. I replaced the imaging unit and the black line seems to have disappeared but the paper problem I believe is the fuser. I opened and it seems that a spring is missing. But I'm not sure if it's missing or not. Some idea? I have ordered a new fuser.

    demo — ImgBB
    fuser2 — ImgBB
    fuser1 — ImgBB
  • Genotrom
    Technician

    50+ Posts
    • Feb 2020
    • 77

    #2
    Re: bizhub 4020i crumpled paper

    I took the fuser unit apart. I noticed that there was a broken piece of plastic under the imaging unit. I've tried to see everywhere but really, I can't understand where it comes from. The fuser unit appears to be in good condition when pulled out. The curl increases when making multiple prints.

    Comment

    • Cantechman
      Trusted Tech

      Site Contributor
      100+ Posts
      • Nov 2008
      • 224

      #3
      Re: bizhub 4020i crumpled paper

      Originally posted by Genotrom
      I took the fuser unit apart. I noticed that there was a broken piece of plastic under the imaging unit. I've tried to see everywhere but really, I can't understand where it comes from. The fuser unit appears to be in good condition when pulled out. The curl increases when making multiple prints.
      It certainly looks like a fuser issue to me. If it's only missing the spring for some reason maybe you can find one in a hardware store to fix it.

      Comment

      • Bix
        Service Manager

        1,000+ Posts
        • Apr 2018
        • 1421

        #4
        Re: bizhub 4020i crumpled paper

        Maybe I am wrong, I have installed few of these printers.
        I once had a jam and it seems to me that there is only one spring on the left.
        Let us know if it's the fuser when you change it. Alternatively, the rollers or damp paper may be dirty

        Comment

        • tsbservice
          Field tech

          Site Contributor
          5,000+ Posts
          • May 2007
          • 7635

          #5
          Re: bizhub 4020i crumpled paper

          They are Brothers I think. If so check fuser entrance plastic guide, I had one of new pinter(new fuser) incorrectly placed from factory. Ground spring is only one and can't be problem in your case.

          P.S.
          Make sure paper guides in tray are aligned to paper tightly.
          A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
          Blessed are they who can laugh at themselves, for they shall never cease to be amused.

          Comment

          • blackcat4866
            Master Of The Obvious

            Site Contributor
            10,000+ Posts
            • Jul 2007
            • 22699

            #6
            Re: bizhub 4020i crumpled paper

            Originally posted by tsbservice
            They are Brothers I think. If so check fuser entrance plastic guide, I had one of new pinter(new fuser) incorrectly placed from factory. Ground spring is only one and can't be problem in your case.

            P.S.
            Make sure paper guides in tray are aligned to paper tightly.
            Yeah, that single spring just makes a ground connection, nothing to do with fuser pressure. It's got to be the paper or the fuser, one or the other. So open a fresh new ream of paper. If that doesn't fix it, you know what to do. =^..^=
            If you'd like a serious answer to your request:
            1) demonstrate that you've read the manual
            2) demonstrate that you made some attempt to fix it.
            3) if you're going to ask about jams include the jam code.
            4) if you're going to ask about an error code include the error code.
            5) You are the person onsite. Only you can make observations.

            blackcat: Master Of The Obvious =^..^=

            Comment

            • Genotrom
              Technician

              50+ Posts
              • Feb 2020
              • 77

              #7
              Re: bizhub 4020i crumpled paper

              I changed the fuser and the problem now seems solved! The roller of the previous fuser has no marks but I have noticed that by lifting the plastic pressure lever, sometimes the rollers do not match and the pressure is stronger on one side.
              I don't see anything broken and the springs seem healthy. In any case, the new fuser seems to have fixed it.

              Comment

              • blackcat4866
                Master Of The Obvious

                Site Contributor
                10,000+ Posts
                • Jul 2007
                • 22699

                #8
                Re: bizhub 4020i crumpled paper

                Congratulations on your success. =^..^=
                If you'd like a serious answer to your request:
                1) demonstrate that you've read the manual
                2) demonstrate that you made some attempt to fix it.
                3) if you're going to ask about jams include the jam code.
                4) if you're going to ask about an error code include the error code.
                5) You are the person onsite. Only you can make observations.

                blackcat: Master Of The Obvious =^..^=

                Comment

                • JR2ALTA
                  Service Manager

                  Site Contributor
                  1,000+ Posts
                  • Feb 2010
                  • 2017

                  #9
                  Re: bizhub 4020i crumpled paper

                  If it comes back look at the paper. I have seen many times there are random wrinkled pages in a brand new ream. Especially those diagonal ones in your example.

                  Comment

                  • Genotrom
                    Technician

                    50+ Posts
                    • Feb 2020
                    • 77

                    #10
                    Re: bizhub 4020i crumpled paper

                    Originally posted by JR2ALTA
                    If it comes back look at the paper. I have seen many times there are random wrinkled pages in a brand new ream. Especially those diagonal ones in your example.
                    I also tried my own stack of paper with no success. So necessarily some broken guideline or the fuser. Thank you!

                    Comment

                    • Bix
                      Service Manager

                      1,000+ Posts
                      • Apr 2018
                      • 1421

                      #11
                      Re: bizhub 4020i crumpled paper

                      I also had a similar problem today. The 4020i printer has only 17k. Do these Brothers have such a bad fuser?

                      Comment

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