Bizhub 600 stumping me.

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  • fixthecopier
    ALIEN OVERLORD

    2,500+ Posts
    • Apr 2008
    • 4714

    #1

    Bizhub 600 stumping me.

    The problem is a jam from tray 2. The jammed paper is just in the bite of the feed separation rollers.It will feed the first page, and jam on the second. Jam code is 1704 most of the time, 1701 a few times.I have...

    !. Changed the feed separation rollers. still jammed.

    2. Swapped out entire feed assembly and it worked, which led me to believe it was clutches.

    While waiting a day for clutches, she called back, "It's doing it again."

    3. Put her feed unit back on, with new clutches and still no change.

    4. Log call with KMBS. All he did was look through bulletins. Still Jams.

    5. Swap out tray 2 with one of ours...Still jams

    Put the feed assembly from the tray I swapped, and it works. I run 100 pages, no problem.
    She calls back at 4:50 and says it's still jamming. I go by and check, and it is still the same.

    Any thoughts?
    The greatest enemy of knowledge isn't ignorance, it is the illusion of knowledge. Stephen Hawking
  • blackcat4866
    Master Of The Obvious

    Site Contributor
    10,000+ Posts
    • Jul 2007
    • 22917

    #2
    Re: Bizhub 600 stumping me.

    The old favorite on KM:

    Did you clean and oil, or replace one-way bearings? =^..^=
    If you'd like a serious answer to your request:
    1) demonstrate that you've read the manual
    2) demonstrate that you made some attempt to fix it.
    3) if you're going to ask about jams include the jam code.
    4) if you're going to ask about an error code include the error code.
    5) You are the person onsite. Only you can make observations.

    blackcat: Master Of The Obvious =^..^=

    Comment

    • EarthKmTech
      Step aside, noob

      1,000+ Posts
      • May 2009
      • 2140

      #3
      Re: Bizhub 600 stumping me.

      seem to recall a bulletin suggesting to adjust the loop timing.

      Comment

      • allan
        RTFM!!

        5,000+ Posts
        • Apr 2010
        • 5459

        #4
        Re: Bizhub 600 stumping me.

        That is the drawer on the left? It is the clutches at the back of the horizontal transport that little drawer you can pull out. For good measure clean those sensors too.
        Whatever

        Comment

        • EarthKmTech
          Step aside, noob

          1,000+ Posts
          • May 2009
          • 2140

          #5
          Re: Bizhub 600 stumping me.

          Tray on the left is tray 1

          1367153852.jpg

          There is a one way gear on the transport roller as part of the bypass assembly too, cant remember if this plays a part. Been a while, fortunately!

          Comment

          • fixthecopier
            ALIEN OVERLORD

            2,500+ Posts
            • Apr 2008
            • 4714

            #6
            Re: Bizhub 600 stumping me.

            Well I went back and checked it again. Changed the feed assembly again with a good one. It worked for about 12 pages, then went back into the pattern. That is the third time I have swapped the feed assembly and had it work for some pages before going back. I don't know if this clue is helping me or throwing me off. Going deeper into the machine, the motor that lifts the tray seems like a variable. My logic is that I have had times where machine would pull one or two and jam and then find the paper misloaded and binding the tray from lifting.
            The greatest enemy of knowledge isn't ignorance, it is the illusion of knowledge. Stephen Hawking

            Comment

            • pepper38_cnd
              Field Service Manager

              Site Contributor
              1,000+ Posts
              • Aug 2005
              • 1075

              #7
              Re: Bizhub 600 stumping me.

              I didn't see any mention of Jam Codes? But here are a couple of things I would check:

              1/ Pull out the bypass assy, right in the middle of the part that faces into the machine there is a sensor, the actuator on this sensor tends to get sluggish and causes weird jam issues. Take that actuator off and clean the shaft it sits on, then when you put it back add an extra wrap on the actuator spring.

              2/ Run the machine with copies being output "Face Up" if it appears to run ok, then change the mylars under the duplex/turnover assy.

              Sorry I see the jam code in your first line Da! anyway I would still check that sensor.
              Online Store is closed. Chip resetting is a thing of the past! Thank you to all my past customers.
              Now into Ip TV KODI Boxes

              Comment

              • fixthecopier
                ALIEN OVERLORD

                2,500+ Posts
                • Apr 2008
                • 4714

                #8
                Re: Bizhub 600 stumping me.

                Originally posted by pepper38_cnd
                I didn't see any mention of Jam Codes? But here are a couple of things I would check:

                1/ Pull out the bypass assy, right in the middle of the part that faces into the machine there is a sensor, the actuator on this sensor tends to get sluggish and causes weird jam issues. Take that actuator off and clean the shaft it sits on, then when you put it back add an extra wrap on the actuator spring.

                2/ Run the machine with copies being output "Face Up" if it appears to run ok, then change the mylars under the duplex/turnover assy.

                Sorry I see the jam code in your first line Da! anyway I would still check that sensor.


                I will look at the sensor. Face up or down not an issue as jammed paper never makes it out of the tray.
                The greatest enemy of knowledge isn't ignorance, it is the illusion of knowledge. Stephen Hawking

                Comment

                • pepper38_cnd
                  Field Service Manager

                  Site Contributor
                  1,000+ Posts
                  • Aug 2005
                  • 1075

                  #9
                  Re: Bizhub 600 stumping me.

                  The sensor that I was referring to is PS36 "Loop Sensor" both of your Jam codes also point to this sensor.
                  Online Store is closed. Chip resetting is a thing of the past! Thank you to all my past customers.
                  Now into Ip TV KODI Boxes

                  Comment

                  • pepper38_cnd
                    Field Service Manager

                    Site Contributor
                    1,000+ Posts
                    • Aug 2005
                    • 1075

                    #10
                    Re: Bizhub 600 stumping me.

                    Here is the parts diagram note item 2 this rubber can wear out or or fall off leaving the sticky part behind. If this is the case you can replace it or just clean the sticky residue off it seems to work fine without it.
                    BH600 ByPass.jpg
                    Online Store is closed. Chip resetting is a thing of the past! Thank you to all my past customers.
                    Now into Ip TV KODI Boxes

                    Comment

                    • CraigW
                      Trusted Tech

                      Site Contributor
                      250+ Posts
                      • Dec 2010
                      • 417

                      #11
                      Re: Bizhub 600 stumping me.

                      Originally posted by fixthecopier
                      Jam code is 1704 most of the time, 1701 a few times.




                      I would look at the white gear at rear towards right of machine viewed when ADU stand is pulled out. It has one way in it.

                      Comment

                      • Specialist
                        Technician
                        • Jun 2014
                        • 21

                        #12
                        Re: Bizhub 600 stumping me.

                        The oneway behind the ADU carriage can be the problem (and possibly the shaft). Also, you may want to change the registration clutch and the sensor flag.

                        Comment

                        • scottybbb
                          Trusted Tech
                          • Dec 2010
                          • 126

                          #13
                          Re: Bizhub 600 stumping me.

                          In the driving section of parts manual try replacing clutches cl15 and cl16.

                          Comment

                          • Specialist
                            Technician
                            • Jun 2014
                            • 21

                            #14
                            Re: Bizhub 600 stumping me.

                            I also forgot to mention the horizontal conveyance clutches, although that usually just affects tray 1. Also, you might look at the vertical conv. clutches on the right side if it happens on tray 3 or 4.

                            Comment

                            • fixthecopier
                              ALIEN OVERLORD

                              2,500+ Posts
                              • Apr 2008
                              • 4714

                              #15
                              Re: Bizhub 600 stumping me.

                              Hopefully have an update tomorrow. Got busy and didn't go back today.
                              The greatest enemy of knowledge isn't ignorance, it is the illusion of knowledge. Stephen Hawking

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