KM5035 with black copies

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  • copyaction
    Senior Tech

    Site Contributor
    500+ Posts
    • Oct 2007
    • 985

    #1

    KM5035 with black copies

    yes seen it many times too. a couple weeks ago customer called for intermittent black copies and I cleaned the main charge corona to get them going.
    called back for solid black copies and I just replaced brand new drum unit and main charge corona, still solid black copies and I don't see any image underneath like you can sometimes see with a bad mc corona.
    customer only uses oem toner and it looks as if all the contact springs are in place.
    anything else obvious or is the laser next in line?
  • blackcat4866
    Master Of The Obvious

    Site Contributor
    10,000+ Posts
    • Jul 2007
    • 22973

    #2
    Re: KM5035 with black copies

    Check for arc marks on the primary charge contact and on the rear frame contact. Especially on the Stratos series, you'd find blackening of the charge contact. That's why changing the primary helps for a while. One of the contacts is new, but the one on the rear frame is still burned.

    Use a knife blade or steel wool to clean burn marks off of the metal, and reform the contacts. I've never had one bad enough to have to replace the rear frame contact, but I imagine it would be pretty unpleasant to do. =^..^=
    If you'd like a serious answer to your request:
    1) demonstrate that you've read the manual
    2) demonstrate that you made some attempt to fix it.
    3) if you're going to ask about jams include the jam code.
    4) if you're going to ask about an error code include the error code.
    5) You are the person onsite. Only you can make observations.

    blackcat: Master Of The Obvious =^..^=

    Comment

    • copyaction
      Senior Tech

      Site Contributor
      500+ Posts
      • Oct 2007
      • 985

      #3
      Re: KM5035 with black copies

      Thanks, is that the spring loaded contact the you can push in and it pops back out?

      Comment

      • blackcat4866
        Master Of The Obvious

        Site Contributor
        10,000+ Posts
        • Jul 2007
        • 22973

        #4
        Re: KM5035 with black copies

        Not a coil spring. It's a leaf spring contact. =^..^=
        If you'd like a serious answer to your request:
        1) demonstrate that you've read the manual
        2) demonstrate that you made some attempt to fix it.
        3) if you're going to ask about jams include the jam code.
        4) if you're going to ask about an error code include the error code.
        5) You are the person onsite. Only you can make observations.

        blackcat: Master Of The Obvious =^..^=

        Comment

        • copyaction
          Senior Tech

          Site Contributor
          500+ Posts
          • Oct 2007
          • 985

          #5
          Re: KM5035 with black copies

          Originally posted by blackcat4866
          Not a coil spring. It's a leaf spring contact. =^..^=
          Here is an old unit with the drum removed, so I take it that it is not those 2 spring loaded pins on the rear frame. If possible can you point to it in the picture? Thanks
          Attached Files
          Last edited by copyaction; 04-06-2017, 02:33 AM.

          Comment

          • copyaction
            Senior Tech

            Site Contributor
            500+ Posts
            • Oct 2007
            • 985

            #6
            Re: KM5035 with black copies

            sorry that was sideways:

            IMG_3581.jpg

            Comment

            • blackcat4866
              Master Of The Obvious

              Site Contributor
              10,000+ Posts
              • Jul 2007
              • 22973

              #7
              Re: KM5035 with black copies

              That looks so much better right side up. And yes, it's a spring loaded pin, not a leaf spring on this model. Also check the drum ground and drum drive coupler. =^..^=

              Primary charge contact.JPG
              If you'd like a serious answer to your request:
              1) demonstrate that you've read the manual
              2) demonstrate that you made some attempt to fix it.
              3) if you're going to ask about jams include the jam code.
              4) if you're going to ask about an error code include the error code.
              5) You are the person onsite. Only you can make observations.

              blackcat: Master Of The Obvious =^..^=

              Comment

              • copyaction
                Senior Tech

                Site Contributor
                500+ Posts
                • Oct 2007
                • 985

                #8
                Re: KM5035 with black copies

                Thanks I figured that was it, it doesn't look burnt but I can still rough it up a little and see.
                also I noticed on this picture where I circled looks charred but I think that just contacts the frame of the drum sep claw bracket IMG_3586.JPG

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