4500i Fuser Noise

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  • JR2ALTA
    Service Manager

    Site Contributor
    1,000+ Posts
    • Feb 2010
    • 2017

    4500i Fuser Noise

    We just took over a few dozen of these machines at bank branches. Nearly everyone has the fuser making a high pitch noise that winds down after the last copy. The customer for the most part doesn't mention it but I have replaced a couple because I couldn't ignore it in good conscience.

    With these machines being 5 year old-ish, I hoping this a known issue and there's a particular gear or bearing I can lube. So far I haven't found it.

    Thanks!
  • copiertec
    Service Manager

    Site Contributor
    1,000+ Posts
    • Jan 2016
    • 2172

    #2
    Re: 4500i Fuser Noise

    I'm with you on this issue. All the Alphard fusers do this after time. I have tried lubing them but to no avail, it works for a little bit but the squeak comes back, it drives me nuts, most are no way near pm. No updates or tech bullitains on this issue as far as I know.
    We have been looking for bearing to replace them with, but have not found any at this time that will work. We have been replacing them with Alphard 2 series fusers, if client complains about the high pitched noise, as these fusers do not have that high- pitched whine, squeak, hum, etc, noise. We had talked about using the Alphard 2 series maintenance kits, but the developing units are different.

    Comment

    • daveh12
      Trusted Tech

      100+ Posts
      • Jul 2012
      • 157

      #3
      Re: 4500i Fuser Noise

      These fusers are a joke. Think kyocera are on their fourth or fifth type of heat roller for these with no improvements, still wears or toners build up on them. If you get one that does 600,000 prints you are very lucky.

      Comment

      • tech07
        Trusted Tech

        250+ Posts
        • Aug 2008
        • 405

        #4
        Re: 4500i Fuser Noise

        We send every one back as a warranty return...

        Comment

        • tonerleak
          Technician

          50+ Posts
          • Mar 2012
          • 67

          #5
          Re: 4500i Fuser Noise

          I don't think I've seen one of these fusers go past 200k.

          Comment

          • tech28
            Trusted Tech

            Site Contributor
            250+ Posts
            • Jun 2013
            • 434

            #6
            Re: 4500i Fuser Noise

            We just lubricate with Tri-Flow, leaves a teflon coating of the bearings/upper/lower. Noise will go away, but not permanent fix, will last a few months. Till next time you need to service machine .

            Comment

            • toddanderson
              Trusted Tech

              100+ Posts
              • Dec 2005
              • 221

              #7
              Re: 4500i Fuser Noise

              you have 4500i still under warranty ?

              Originally posted by tech07
              We send every one back as a warranty return...

              Comment

              • JR2ALTA
                Service Manager

                Site Contributor
                1,000+ Posts
                • Feb 2010
                • 2017

                #8
                Re: 4500i Fuser Noise

                Originally posted by toddanderson
                you have 4500i still under warranty ?
                Yea...I believe Kyocera is 3 years for original components and 90 days for components thereafter.

                Comment

                • justanotherhack
                  Technician

                  50+ Posts
                  • Apr 2015
                  • 74

                  #9
                  Re: 4500i Fuser Noise

                  I've had a few of these where the thermistor that rides on the end of the heat roller is the source of the noise. I have a high-temp synthetic grease (Super Lube) that I put a teensy dab of on the roller where the thermistor rides on it, that shuts it up. Not cheap though; I originally bought it for loud clicking issue in Sharp fusers.

                  Comment

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