Colour misaligned on MP C400

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  • sandmanmac
    Field Supervisor

    Site Contributor
    2,500+ Posts
    • Feb 2009
    • 3979

    #1

    [CQ] Colour misaligned on MP C400

    Just picked up an MP C400 that I'm going to resell, and it has a strange colour registration issue that in my short time with it, seems to only occur on the internal test pattern. In limited testing, prints from my laptop, and copies look good
    The C,M,Y are all evenly shifted down the page by about 1mm (See attached).
    I've done the usual line position SP's, including ACC recall, which has solved several line positioning issues for me in the past. ID sensors are clean, tried a different transfer belt, did an engine clear, and Firmware updated.
    Any suggestions?

    Thanks!

    Test Pattern.pdf
  • mikadonovan
    Senior Tech

    Site Contributor
    2,500+ Posts
    • May 2008
    • 2931

    #2
    Re: Colour misaligned on MP C400

    Hey, Sandy. I just ran a print test pattern on 2 c3300"s and a c5501 and compared them to your pattern. These are machines that are working fine with no issues. Other than maybe a slight skew on your pattern from the scan, they all look identical. If your prints and copies are good, I would say no worries.
    NEVER ASSUME ANYTHING

    Comment

    • sandmanmac
      Field Supervisor

      Site Contributor
      2,500+ Posts
      • Feb 2009
      • 3979

      #3
      Re: Colour misaligned on MP C400

      Thanks for that, Mika...
      Since the only issue seemed to be with the test pattern, I decided to risk it, and delivered the machine today.
      It seems that it enjoyed bouncing around in my van for an hour or so, because the test pattern and everything else was perfect once I got it on site.
      It's a head scratcher!!

      Comment

      • slimslob
        Retired

        Site Contributor
        25,000+ Posts
        • May 2013
        • 37365

        #4
        Re: Colour misaligned on MP C400

        Originally posted by mikadonovan
        Hey, Sandy. I just ran a print test pattern on 2 c3300"s and a c5501 and compared them to your pattern. These are machines that are working fine with no issues. Other than maybe a slight skew on your pattern from the scan, they all look identical. If your prints and copies are good, I would say no worries.
        If you look at the R B & G color grey scales, they should be centered in the black box and are not. same in all other places where the colors are supposed to line up with the black.

        Comment

        • sandmanmac
          Field Supervisor

          Site Contributor
          2,500+ Posts
          • Feb 2009
          • 3979

          #5
          Re: Colour misaligned on MP C400

          I'm re-opening this thread, because the situation with the machine has gotten worse, and I've noticed some other peculiar things:
          The colour shift from my original post has gone from about 1mm to 2+mm and is now affecting the print quality.
          The line position adjustment (including ACC recall SP's) does not correct the problem, yet the adjustment always completes successfully with no errors.
          I printed out the non-default data, and it was just over a single page of data, when it should be 3+ pages.
          I've attached the first page of the printout from both a good machine and the one in question, for comparison.
          I played around with the colour registration settings (specifically SP101-01 06 thru 08) on a machine at my shop, and was able to duplicate the issue exactly, so I returned to the client and manually set the registration in order to correct it for the time being.
          I did swap in another ITB unit, and had the exact same results.
          I also attached the self diagnosis page showing the Firmware Levels. They may not be the most current ones, but they are the most current I have available to me. The client's machine, as well as my other unit, have the exact same levels installed.
          I'm probably going to go back and try re-writing the firmware, but I would definitely appreciate any feedback that anyone has to offer.
          Non-Defaults - Bad.pdf
          Non-Defaults -OK.pdf
          Colour test pattern.pdf
          Self Diag.pdf

          Comment

          • Polarbear
            Service Manager

            1,000+ Posts
            • Feb 2012
            • 1070

            #6
            Re: Colour misaligned on MP C400

            Originally posted by sandmanmac
            I'm re-opening this thread, because the situation with the machine has gotten worse, and I've noticed some other peculiar things:
            The colour shift from my original post has gone from about 1mm to 2+mm and is now affecting the print quality.
            The line position adjustment (including ACC recall SP's) does not correct the problem, yet the adjustment always completes successfully with no errors.
            I printed out the non-default data, and it was just over a single page of data, when it should be 3+ pages.
            I've attached the first page of the printout from both a good machine and the one in question, for comparison.
            I played around with the colour registration settings (specifically SP101-01 06 thru 08) on a machine at my shop, and was able to duplicate the issue exactly, so I returned to the client and manually set the registration in order to correct it for the time being.
            I did swap in another ITB unit, and had the exact same results.
            I also attached the self diagnosis page showing the Firmware Levels. They may not be the most current ones, but they are the most current I have available to me. The client's machine, as well as my other unit, have the exact same levels installed.
            I'm probably going to go back and try re-writing the firmware, but I would definitely appreciate any feedback that anyone has to offer.
            [ATTACH]32644[/ATTACH]
            [ATTACH]32646[/ATTACH]
            [ATTACH]32647[/ATTACH]
            [ATTACH]32645[/ATTACH]
            Colour registration issues, when settings don't help, point to the laser unit in most cases, as the mirrors have to move (except for black) to dial the images into place.

            Have you tried another laser unit?
            Press the GREEN button!!

            Comment

            • zed255
              How'd ya manage that?

              1,000+ Posts
              • Dec 2009
              • 1024

              #7
              Re: Colour misaligned on MP C400

              I had an issue like yours recently and ended up replacing the ID sensor assembly. Dialed itself in right away.

              Comment

              • sandmanmac
                Field Supervisor

                Site Contributor
                2,500+ Posts
                • Feb 2009
                • 3979

                #8
                Re: Colour misaligned on MP C400

                Originally posted by Polarbear
                Colour registration issues, when settings don't help, point to the laser unit in most cases, as the mirrors have to move (except for black) to dial the images into place.

                Have you tried another laser unit?
                Originally posted by zed255
                I had an issue like yours recently and ended up replacing the ID sensor assembly. Dialed itself in right away.
                Thanks for the advice. I'll be dropping back in next week for another go, and I'll report back with the results.
                I guess I was expecting an SC message if the laser or ID sensor was the culprit, and the missing Data on the printout got me thinking about maybe an NVram issue or something

                Comment

                • sandmanmac
                  Field Supervisor

                  Site Contributor
                  2,500+ Posts
                  • Feb 2009
                  • 3979

                  #9
                  Re: Colour misaligned on MP C400

                  I finally got back to the client. They do very little colour printing, but as far as I know it had been running fine with my manual settings for a few weeks (although I foolishly neglected to print a sample page before replacing the ID sensor) .
                  The ID sensor did nothing to resolve the problem, and the C/M/Y were all still shifted after making the adjustments. So I guess the next step will be the laser unit as Polarbear suggested?
                  As a reminder, here's a copy of the most recent colour pattern:
                  MOWC - Sample.pdf

                  Comment

                  • slimslob
                    Retired

                    Site Contributor
                    25,000+ Posts
                    • May 2013
                    • 37365

                    #10
                    Re: Colour misaligned on MP C400

                    It looks like the colors are too far off for the color registration to be able to correct it. Before going the cost of a new laser unit you might want to try doing a manual adjustment. Since all three colors appear to align to each other and only the black is off, try changing SP 2101-001 and see if the black moves in reference ti the colors and in what direction. If it does, but not enough or in the wrong direction, try a different value.

                    Comment

                    • sandmanmac
                      Field Supervisor

                      Site Contributor
                      2,500+ Posts
                      • Feb 2009
                      • 3979

                      #11
                      Re: Colour misaligned on MP C400

                      Originally posted by slimslob
                      It looks like the colors are too far off for the color registration to be able to correct it. Before going the cost of a new laser unit you might want to try doing a manual adjustment. Since all three colors appear to align to each other and only the black is off, try changing SP 2101-001 and see if the black moves in reference ti the colors and in what direction. If it does, but not enough or in the wrong direction, try a different value.
                      Thanks Tim.
                      I had originally adjusted the 3 colours with SP101 (006-008), because it seemed to be those that were shifted, but when considering it a little more, a shift of black alone could cause the same result, and I was actually able to adjust black (SP101-005) and get them aligned properly again -for the colour test pattern at least

                      Here's the thing now: I left the client the other day after manually aligning and getting the colour test pattern perfect. They called me a couple hours later to tell me that the colour had shifted again.
                      I went back today and the colour pattern was still perfect, so I asked them to print something, and sure enough it's really blurry.
                      I ran the Line position adjustment, and printed the test pattern and it's off by several mm's like the samples I've attached. I ask them to print another page, and it's perfect!
                      So, I'm basically back to where I started in this thread - only internal test patterns seem to be affected at this point.
                      Also, As I mentioned earlier, the Non-default printout is missing the majority of the info - it's just over a single page of data.
                      The firmware I have is over a year old, but I re-wrote it all just to see if that would help, PLUS I have another machine in my shop running all the same stuff without an issue.
                      Now, It feels to me more like a controller issue or something, rather than laser

                      Comment

                      • slimslob
                        Retired

                        Site Contributor
                        25,000+ Posts
                        • May 2013
                        • 37365

                        #12
                        Re: Colour misaligned on MP C400

                        SP 2101-001 is specific to each black laser unit. When you replace the laser unit, the value is on the settings sheet for the new unit. If something has caused the black unit to be thrown off then you may need to do a trial and error adjustment. I would start with a value between where it was originally and where you changed it to. After changing it, do a forced line position before printing the test pattern.

                        Comment

                        • sandmanmac
                          Field Supervisor

                          Site Contributor
                          2,500+ Posts
                          • Feb 2009
                          • 3979

                          #13
                          Re: Colour misaligned on MP C400

                          Originally posted by slimslob
                          SP 2101-001 is specific to each black laser unit. When you replace the laser unit, the value is on the settings sheet for the new unit. If something has caused the black unit to be thrown off then you may need to do a trial and error adjustment. I would start with a value between where it was originally and where you changed it to. After changing it, do a forced line position before printing the test pattern.
                          Thanks Tim,
                          SP2101-001 thru 004 moves the image horizontally, and 005 thru 008 move them vertically, so I've only adjusted the latter 4 numbers because it was only a vertical shift, and was able to get it perfect with little trouble. They were all "0"to begin with, and are set back there now. I can't tell you right now what 001 thru 004 are, but again, that only affects the horizontal position which is not an issue
                          On another note. I've just been fooling around with those SP's on a machine I have here with me. It works perfectly, and all 8 of the SP's are set to "0". Just for fun, I set them all to random numbers between 10 and 50 and got a really bad test pattern as you can imagine. I ran the Line adjustment and it came back perfectly, so I'm still not clear on what the point of entering all the pertinent info is
                          Again, I'm also stumped by the fact that adjusting the settings so that the test pattern looks good, makes prints and copies look like crap

                          Comment

                          • BLADE
                            former propeller tester

                            250+ Posts
                            • Dec 2009
                            • 478

                            #14
                            Re: Colour misaligned on MP C400

                            the black density doesn't look right (which is the ref point)

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