MPC 3500 Changed black toner pump now wont set up when closing door still msg

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  • Doug James
    Senior Tech

    Site Contributor
    500+ Posts
    • Jan 2012
    • 935

    #1

    [Dead] MPC 3500 Changed black toner pump now wont set up when closing door still msg

    I had a customer who tried to change the toner pump (Black) themselves. After they worked on it, the copier no longer would set up after closing the front door and still has the toner message for black. There is toner sitting above the toner sensor. I tried to force toner for black and it failed. The other colors also failed. I checked the wiring and all looks ok at this point.... Any ideas where to start looking would be a big help... I wouldn't even mess with this but it is a very poor church...
  • davel
    Technician

    1,000+ Posts
    • Oct 2011
    • 1093

    #2
    Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

    Was it a new part, did they change the hose, is the plug and receptacle ok. Is it dropping toner into pcu if so could be bad pcdu.

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    • bob marley
      Service Manager

      1,000+ Posts
      • Jan 2012
      • 1339

      #3
      Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

      Are they using OEM toner?
      Live for yourself and you will live in vain. Live for others, and you will live again

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      • Doug James
        Senior Tech

        Site Contributor
        500+ Posts
        • Jan 2012
        • 935

        #4
        Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

        Originally posted by bob marley
        Are they using OEM toner?
        I will have to check that... Thanks so much !!!

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        • Doug James
          Senior Tech

          Site Contributor
          500+ Posts
          • Jan 2012
          • 935

          #5
          Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

          I went back today with a new black PCU. Still not luck fixing. They are using OEM toner. There is no toner in the PCU and the machine still doesn't turn the toner augers when closing the door. I am trying to figure out which Circut board starts the set-up sequence when closing the front door... Any ideas. I can't seem to find info in the manual that addresses this...

          Comment

          • davel
            Technician

            1,000+ Posts
            • Oct 2011
            • 1093

            #6
            Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

            Is the PCDU turning at all, if not check the drive, if turning try another pump and hose.

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            • Doug James
              Senior Tech

              Site Contributor
              500+ Posts
              • Jan 2012
              • 935

              #7
              Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

              Originally posted by Doug James
              I went back today with a new black PCU. Still not luck fixing. They are using OEM toner. There is no toner in the PCU and the machine still doesn't turn the toner augers when closing the door. I am trying to figure out which Circut board starts the set-up sequence when closing the front door... Any ideas. I can't seem to find info in the manual that addresses this...
              Yeah, The machine isn't turning anything. When you shut the door nothing happens. Straight to the no toner message. The scanner will set up but no stirring the toner.

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              • jonhiker
                Senior Tech

                500+ Posts
                • Apr 2010
                • 661

                #8
                Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                Whenever I change a toner pump, I always vacuum out the hose. Or change it as was already suggested. Could still be a clog in there.

                Comment

                • Oze
                  Ricoh Fanboy

                  1,000+ Posts
                  • Jul 2008
                  • 1663

                  #9
                  Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                  Have you tried turning off Toner end detect?
                  That will get rid of the replace toner message and show you if any other code is being hidden by that huge dumbassed message window.

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                  • BLADE
                    former propeller tester

                    250+ Posts
                    • Dec 2009
                    • 478

                    #10
                    Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                    is there a tiny door open symbol on the screen

                    Comment

                    • Athlontini
                      Trusted Tech

                      250+ Posts
                      • Jun 2012
                      • 269

                      #11
                      Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                      Originally posted by Doug James
                      Yeah, The machine isn't turning anything. When you shut the door nothing happens. Straight to the no toner message. The scanner will set up but no stirring the toner.
                      Make sure ALL of the doors on the machine are closed. Especially if they have a 3rd/4th tray.

                      Comment

                      • logrady2331
                        Trusted Tech

                        250+ Posts
                        • Feb 2011
                        • 301

                        #12
                        Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                        Cheat the front door and check to see if the toner bottle is actually turning. If you are using OEM toner you should see the bottle turning when the machine tries to add toner. On rare occasions the toner bottle clutch will go goofy and it won't turn the bottle to drop toner into the pump.

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                        • logrady2331
                          Trusted Tech

                          250+ Posts
                          • Feb 2011
                          • 301

                          #13
                          Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                          When you say you replaced the PCDU, do you meant the whole thing (Developer unit/developer)? With fresh developer it should not ask for toner as the premix in the developer is enough to set the developer and make a few copies before the premix runs out.

                          Comment

                          • Athlontini
                            Trusted Tech

                            250+ Posts
                            • Jun 2012
                            • 269

                            #14
                            Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                            This is what makes me think he just has a cover open somewhere. An "add toner" screen will always sit on top of a "cover open" window.

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                            • slimslob
                              Retired

                              Site Contributor
                              25,000+ Posts
                              • May 2013
                              • 37232

                              #15
                              Re: MPC 3500 Changed black toner pump now wont set up when closing door still msg

                              Originally posted by Athlontini
                              Make sure ALL of the doors on the machine are closed. Especially if they have a 3rd/4th tray.
                              Originally posted by Athlontini
                              This is what makes me think he just has a cover open somewhere. An "add toner" screen will always sit on top of a "cover open" window.
                              For me it has usually been the jam door on the paper bank. If the back end is out as little as 1/8 of an inch, it will be in a door open condition.

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