MP 5002SP Faint Copies and Toner Leak

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  • nokktekk
    Technician
    • Mar 2018
    • 44

    [CQ] MP 5002SP Faint Copies and Toner Leak

    Good day to you all. I have observed that toner is leaking on the MP 5002. The toner is going on the slit glass of the laser and the machine ends up making faint copies one side. I have replaced the Seal:Toner Supply:Entrance:Upper (D009 2279) but the problem still persists. Has anyone ever experienced this issue. I have attached an image for your viewing. Thanks to those who may help.
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  • 8T2
    Trusted Tech

    250+ Posts
    • Aug 2015
    • 257

    #2
    Re: MP 5002SP Faint Copies and Toner Leak

    PM counters? Looks like you need new developer as a starting point

    Sent from my WAS-LX1 using Tapatalk

    Comment

    • FrohnB
      Service Manager

      Site Contributor
      1,000+ Posts
      • Jul 2017
      • 1919

      #3
      Re: MP 5002SP Faint Copies and Toner Leak

      I would say you have much more going on than just a toner leak.
      Developer/toner is piled up at the rear of machine. Development unit might need an overhaul. Filters are probably clogged on the unit. Developer looks spent, needs refreshing.
      Vacuum the hell out of the interior cavity. Don't forget those quenching lamps above the unit.
      Omertà

      Comment

      • nokktekk
        Technician
        • Mar 2018
        • 44

        #4
        Re: MP 5002SP Faint Copies and Toner Leak

        Thanks. I will replace the developer. But I am more interested in why the toner is leaking.

        Comment

        • Phil B.
          Field Supervisor

          10,000+ Posts
          • Jul 2016
          • 22808

          #5
          Re: MP 5002SP Faint Copies and Toner Leak

          Originally posted by nokktekk
          Thanks. I will replace the developer. But I am more interested in why the toner is leaking.
          because the dev unit is overlife.

          Comment

          • FrohnB
            Service Manager

            Site Contributor
            1,000+ Posts
            • Jul 2017
            • 1919

            #6
            Re: MP 5002SP Faint Copies and Toner Leak

            Like I said, "Filters in development unit could be clogged" and allowing the dev./toner mix to spill out through whatever "opening" it can find.
            If you replaced the Toner entrance seal on the PCU, then it could be the toner sled that is leaking. Vacuum that out really well and check the paddles on the inside of the Toner collar (bent = bad). Those toner sleds get packed with toner, and again, it will spill out through whatever little crack it can find.
            Check the "toner recycling section" in PCU and make sure that's not packed too.
            With those quenching lamps covered in toner, it won't properly charge the drum, and excess toner can be pulled onto drum and then "dust" the inside of the machine.
            Omertà

            Comment

            • nokktekk
              Technician
              • Mar 2018
              • 44

              #7
              Re: MP 5002SP Faint Copies and Toner Leak

              Thank you for the reply. I will order all the seals and do a PM Service.

              Comment

              • slimslob
                Retired

                Site Contributor
                25,000+ Posts
                • May 2013
                • 35067

                #8
                Re: MP 5002SP Faint Copies and Toner Leak

                Originally posted by FrohnB
                Like I said, "Filters in development unit could be clogged" and allowing the dev./toner mix to spill out through whatever "opening" it can find.
                If you replaced the Toner entrance seal on the PCU, then it could be the toner sled that is leaking. Vacuum that out really well and check the paddles on the inside of the Toner collar (bent = bad). Those toner sleds get packed with toner, and again, it will spill out through whatever little crack it can find.
                Check the "toner recycling section" in PCU and make sure that's not packed too.
                With those quenching lamps covered in toner, it won't properly charge the drum, and excess toner can be pulled onto drum and then "dust" the inside of the machine.
                Originally posted by nokktekk
                Thank you for the reply. I will order all the seals and do a PM Service.
                It has nothing to do with seals. If it were the toner entrance toner haze would not be blown all over as shown in your picture. That only occurs with a damaged, improperly installed or missing development unit filters.

                Comment

                • mga
                  Copier Technician

                  Site Contributor
                  1,000+ Posts
                  • Dec 2010
                  • 1393

                  #9
                  Re: MP 5002SP Faint Copies and Toner Leak

                  Make sure you clean the dev roller when replacing dev it's ment to be silver in colour they always coat up on these models also replace seals it looks more like blowing as not in one area make sure all filters are clean or replace
                  Regards Mark

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                  RICOH, CANON, KYOCERA, KONICA, SHARP, HP/SAMSUNG BROTHER, LEXMARK.

                  https://copierservices.simdif.com

                  Comment

                  • mdfurqan2012
                    Trusted Tech
                    • May 2013
                    • 190

                    #10
                    Re: MP 5002SP Faint Copies and Toner Leak

                    Originally posted by nokktekk
                    Thanks. I will replace the developer. But I am more interested in why the toner is leaking.
                    Toner scattered by the development filters located in development unit

                    Comment

                    • Codex
                      Senior Tech

                      500+ Posts
                      • May 2008
                      • 683

                      #11
                      Re: MP 5002SP Faint Copies and Toner Leak

                      Change developer... And remember to follow the correct procedure to initialize the developer.... Close the gap between toner bottle and development unit during the initialization....and remove it later

                      Inviato dal mio SM-G935F utilizzando Tapatalk
                      Memento Audere Semper

                      Comment

                      • slimslob
                        Retired

                        Site Contributor
                        25,000+ Posts
                        • May 2013
                        • 35067

                        #12
                        Re: MP 5002SP Faint Copies and Toner Leak

                        Originally posted by nokktekk
                        Thanks. I will replace the developer. But I am more interested in why the toner is leaking.
                        It is not leaking. The pressure that builds up inside the development unit is blowing it out through the missing or defective development filters that aer located on the top of the development unit.

                        Comment

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