Aficio 2060 Gear Noise

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  • jcontractor
    Trusted Tech

    Site Contributor
    100+ Posts
    • Aug 2010
    • 247

    #1

    Aficio 2060 Gear Noise

    Hi,

    I'm working with this Aficio 2060, when the machine print a large job (100 copies or more) you could hear a gear noise every certain qty of copies and for certain qty. of time. (Like 5 to 8 seconds) and then the noise disappears, the machine continue with the job and finish it. In one occasion the machine stops with a paper jam during the job, the jam was cleared the machine continues the job and start the noise again then machine stop the noise and it complete the job without jamming.

    I check the outputs for fuser motor, developer motor, web motor, and many others. Nothing. All parts working fine, no noise.
    The machine works fine for certain qty of pages, not for sure how many copies it sound like one gear slipping against other.

    I check the paper trays and everything look fine, it up and down without any noise.
    T has been at side side of the machine for a wile like 200 copies and nothing, no noise at the moment.

    Any comment will be appreciated.
  • rsyarcia
    Hair Straightener Tech

    500+ Posts
    • Feb 2008
    • 711

    #2
    Re: Aficio 2060 Gear Noise

    where is the paper jam located(always)?
    Nobody is perfect..

    Comment

    • mikadonovan
      Senior Tech

      Site Contributor
      2,500+ Posts
      • May 2008
      • 2931

      #3
      Re: Aficio 2060 Gear Noise

      Originally posted by jcontractor
      Hi,

      I'm working with this Aficio 2060, when the machine print a large job (100 copies or more) you could hear a gear noise every certain qty of copies and for certain qty. of time. (Like 5 to 8 seconds) and then the noise disappears, the machine continue with the job and finish it. In one occasion the machine stops with a paper jam during the job, the jam was cleared the machine continues the job and start the noise again then machine stop the noise and it complete the job without jamming.

      I check the outputs for fuser motor, developer motor, web motor, and many others. Nothing. All parts working fine, no noise.
      The machine works fine for certain qty of pages, not for sure how many copies it sound like one gear slipping against other.

      I check the paper trays and everything look fine, it up and down without any noise.
      T has been at side side of the machine for a wile like 200 copies and nothing, no noise at the moment.

      Any comment will be appreciated.
      Have you had any SC 495's? Sounds like a toner recycling tube may be clogged.
      NEVER ASSUME ANYTHING

      Comment

      • Tonerbomb
        AutoMajical Resolutionist

        Site Contributor
        2,500+ Posts
        • Feb 2005
        • 2589

        #4
        Re: Aficio 2060 Gear Noise

        Originally posted by mikadonovan
        Have you had any SC 495's? Sounds like a toner recycling tube may be clogged.
        X2 !
        Mystic Crystal Revelations

        Comment

        • teebee1234
          Service Manager

          Site Contributor
          1,000+ Posts
          • Jul 2008
          • 1670

          #5
          Re: Aficio 2060 Gear Noise

          How about the toner motor, that will operate intermittently like the toner recycling. When you run your output checks, you may have to also turn on clutches to duplicate actual operation.

          Comment

          • techsass
            Trusted Tech

            Site Contributor
            100+ Posts
            • Dec 2010
            • 248

            #6
            Re: Aficio 2060 Gear Noise

            Another thing to check on this model is the Web motor. It will cause intermittent noise (that never seems to happen when there's a tech onsite). If you pop the Web off, it's usually pretty obvious if the Web is advancing or not.

            Comment

            • TonerMunkeh
              Professional Moron

              2,500+ Posts
              • Apr 2008
              • 3865

              #7
              Re: Aficio 2060 Gear Noise

              In my experience, gear noise on a running Martini is more often than not caused by the two black gears at the bottom of the clear plastic tube on the front of the PCU. They are AB01 1462, replace them as a pair.
              It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

              Hit it.

              Comment

              • jcontractor
                Trusted Tech

                Site Contributor
                100+ Posts
                • Aug 2010
                • 247

                #8
                Re: Aficio 2060 Gear Noise

                Originally posted by techsass
                Another thing to check on this model is the Web motor. It will cause intermittent noise (that never seems to happen when there's a tech onsite). If you pop the Web off, it's usually pretty obvious if the Web is advancing or not.
                Actually the web motor wasn't operating or erratically operating, a broken wire, well I fix it and assemble it.
                After 1,500 pages no noise noticed.

                Thanks all for the comments.
                All comments was very helpful I will use all in the future to check the machine proper operation through output checks.

                Comment

                • jcontractor
                  Trusted Tech

                  Site Contributor
                  100+ Posts
                  • Aug 2010
                  • 247

                  #9
                  Re: Aficio 2060 Gear Noise

                  Originally posted by TonerMunkeh
                  In my experience, gear noise on a running Martini is more often than not caused by the two black gears at the bottom of the clear plastic tube on the front of the PCU. They are AB01 1462, replace them as a pair.
                  If the machine will return with the gear noise I will replace as your advice.

                  Comment

                  • imthinman
                    Technician
                    • Jun 2008
                    • 36

                    #10
                    Re: Aficio 2060 Gear Noise

                    Remove the drum unit and rotate the the slotted gear driving the drum cleaning brush and coil. You probably have broken teeth on the gear, bent coil, or globs of hard toner in the coil. Failing to replace the drum cleaning brush leads to bristles from the brush clogging the waste/recycling systems then the real fun begins.

                    Comment

                    • jcontractor
                      Trusted Tech

                      Site Contributor
                      100+ Posts
                      • Aug 2010
                      • 247

                      #11
                      Re: Aficio 2060 Gear Noise

                      Originally posted by imthinman
                      Remove the drum unit an
                      d rotate the the slotted gear driving the drum cleaning brush and coil. You probably have broken teeth on the gear, bent coil, or globs of hard toner in the coil. Failing to replace the drum cleaning brush leads to bristles from the brush clogging the waste/recycling systems then the real fun begins.
                      I will check those items. Noise was from fuser unit or near.
                      Cleaning Blade and drum cleaning brush was receantly replaced. The machine had a 300k maintenance. It have only 7k copies at the moment aftee the PM.

                      Thanks for your comment, I really appretiate your help.

                      Comment

                      • Llama God
                        Service Manager

                        1,000+ Posts
                        • Mar 2009
                        • 1353

                        #12
                        Re: Aficio 2060 Gear Noise

                        Cheat the front door and watch the recycling gears ripping themselves to bits.

                        Comment

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