E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

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  • blackcat4866
    Master Of The Obvious

    Site Contributor
    10,000+ Posts
    • Jul 2007
    • 22929
    #1

    E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

    ... accordian at the registration roller, with no image on the paper and no latent developed image on the drum.

    I've heard of these drum drive pins shearing, but only saw one for the first time today. The old piece is easy enough to press out of the shaft with vice grips. The hard part was matching the spring pin. It's 2.5mm x 15.5mm and uncommon enough that I don't have a single spare that size. But I do happen to have a #40 drill bit (0.098"), which happens to fit perfectly in the shaft and gear. My drill bit is now 15.5mm shorter.

    Shear Pin.JPG

    I shouldn't have too much difficulty finding replacement pins. =^..^=
    If you'd like a serious answer to your request:
    1) demonstrate that you've read the manual
    2) demonstrate that you made some attempt to fix it.
    3) if you're going to ask about jams include the jam code.
    4) if you're going to ask about an error code include the error code.
    5) You are the person onsite. Only you can make observations.

    blackcat: Master Of The Obvious =^..^=
    Tags: None
    • didi2005
      Trusted Tech

      250+ Posts
      • May 2011
      • 401
      #2
      Re: E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

      Other than the pin, main drive belt also will worn out...happen on e255
      IMG_20141027_142707.jpg

        Comment

        • blackcat4866
          Master Of The Obvious

          Site Contributor
          10,000+ Posts
          • Jul 2007
          • 22929
          #3
          Re: E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

          I'll have to watch for that one. Thanks. =^..^=
          If you'd like a serious answer to your request:
          1) demonstrate that you've read the manual
          2) demonstrate that you made some attempt to fix it.
          3) if you're going to ask about jams include the jam code.
          4) if you're going to ask about an error code include the error code.
          5) You are the person onsite. Only you can make observations.

          blackcat: Master Of The Obvious =^..^=

            Comment

            • blackcat4866
              Master Of The Obvious

              Site Contributor
              10,000+ Posts
              • Jul 2007
              • 22929
              #4
              Re: E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

              Has it been a week already?

              I've found a simple way to press out the broken bit of spring pin ($4.00 material cost, + 1/2 hour at the drill press):

              Pin Remover1.JPGPin Remover2.JPG =^..^=
              If you'd like a serious answer to your request:
              1) demonstrate that you've read the manual
              2) demonstrate that you made some attempt to fix it.
              3) if you're going to ask about jams include the jam code.
              4) if you're going to ask about an error code include the error code.
              5) You are the person onsite. Only you can make observations.

              blackcat: Master Of The Obvious =^..^=

                Comment

                • blackcat4866
                  Master Of The Obvious

                  Site Contributor
                  10,000+ Posts
                  • Jul 2007
                  • 22929
                  #5
                  Re: E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

                  First test today. It seems to work nicely. The next improvement will be to include a way to press the new pin. I've got two potential modified designs on the mental drawing board. =^..^=

                  Pin Press3.JPG
                  If you'd like a serious answer to your request:
                  1) demonstrate that you've read the manual
                  2) demonstrate that you made some attempt to fix it.
                  3) if you're going to ask about jams include the jam code.
                  4) if you're going to ask about an error code include the error code.
                  5) You are the person onsite. Only you can make observations.

                  blackcat: Master Of The Obvious =^..^=

                    Comment

                    • blackcat4866
                      Master Of The Obvious

                      Site Contributor
                      10,000+ Posts
                      • Jul 2007
                      • 22929
                      #6
                      Tool version 2

                      This one removes the broken pin, and presses in the replacement. You can't see it, but there is a #37 x 2.5mm hole in the opposite end of the screw to hold the pin and drive it in.

                      Tool version 2-1.JPGTool version 2-2.JPG =^..^=
                      If you'd like a serious answer to your request:
                      1) demonstrate that you've read the manual
                      2) demonstrate that you made some attempt to fix it.
                      3) if you're going to ask about jams include the jam code.
                      4) if you're going to ask about an error code include the error code.
                      5) You are the person onsite. Only you can make observations.

                      blackcat: Master Of The Obvious =^..^=

                        Comment

                        • NeoMatrix
                          Senior Tech.

                          2,500+ Posts
                          • Nov 2010
                          • 3514
                          #7
                          Re: E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

                          Could you use a new roll-pin as the drift to push the broken pin out at the same time in one operation?
                          Inauguration to the "AI cancel-culture" fraternity 1997...
                          •••••• •••[§]• |N | € | o | M | Δ | t | π | ¡ | x | •[§]••• ••••••

                            Comment

                            • blackcat4866
                              Master Of The Obvious

                              Site Contributor
                              10,000+ Posts
                              • Jul 2007
                              • 22929
                              #8
                              Re: E Studio 256 (or 205, 255, 305, 355, 455, 356, 456) misfeeds E010

                              I've given that some thought, and the answer is yes. =^..^=
                              If you'd like a serious answer to your request:
                              1) demonstrate that you've read the manual
                              2) demonstrate that you made some attempt to fix it.
                              3) if you're going to ask about jams include the jam code.
                              4) if you're going to ask about an error code include the error code.
                              5) You are the person onsite. Only you can make observations.

                              blackcat: Master Of The Obvious =^..^=

                                Comment

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