Bizhub 5000i toner empty

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  • copier tech
    Field Supervisor

    5,000+ Posts
    • Jan 2014
    • 8104

    #1

    [Misc] Bizhub 5000i toner empty

    Let us eat, drink, and be merry, because tomorrow we may die!

    For all your firmware & service manual needs please visit us at:

    www.copierfirmware.co.uk - www.printerfirmware.co.uk

  • Synthohol
    Certified Konica Expert

    Site Contributor
    5,000+ Posts
    • Mar 2016
    • 5738

    #2
    Re: Bizhub 5000i toner empty

    4.7 Troubleshooting for Toner and Drum Problems4.7.1 New toner is not detected4.7.2 Toner cartridge cannot be recognized4.7.3 Error message prompting toner cartridge replacement does not disappear<User Check>- Check that the packaged toner cartridge is not set.- Check that a new (not used) toner cartridge is set.- Check that the genuine toner cartridge is set.
    Step Cause Remedy
    1 New toner actuator coming off Reattach the new toner actuator.
    2 Connection failure of the relay front harness Reconnect the relay front harness.
    3 Relay front PCB failure Replace the relay front PCB ASSY.
    4 Main PCB failure Replace the main PCB ASSY.
    <User Check>- Set the toner cartridge correctly.- Replace the toner cartridge with a new one.
    Step Cause Remedy
    1 Toner amount detection sensor PCB (light reception) failure Replace the toner amount detection sensor PCB ASSY (light reception).
    2 Relay front PCB failure Replace the relay front PCB ASSY.
    3 Main PCB failure Replace the main PCB ASSY.
    <User Check>- Check that a new (not used) toner cartridge is set.- Check that the genuine toner cartridge is set.
    Step Cause Remedy
    1 New toner actuator coming off Reattach the new toner actuator.
    2 Connection failure of the relay front harness Reconnect the relay front harness.
    3 Relay front PCB failure Replace the relay front PCB ASSY.
    4 Main PCB failure Replace the main PCB ASSY.
    We know a thing or two because we've seen a thing or two.
    The medication helps though...

    Comment

    • tsbservice
      Field tech

      Site Contributor
      5,000+ Posts
      • May 2007
      • 7921

      #3
      Re: Bizhub 5000i toner empty

      Originally posted by copier tech

      Wondering if anyone has seen this issue before?. Printer is located in a church & gets used a lot. We’ve tried new toners (genuine) & new imaging units but the device keeps asking to replace toner! Not sure what else to try.

      Try this Brother trick with machine asking for toner, message Replace toner.
      Open front cover. Put your finger in place where arrow down is(right of home) and wait until reset menu appears. Choose toner capacity and confirm.
      If message is No toner that's another story.
      A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
      Blessed are they who can laugh at themselves, for they shall never cease to be amused.

      Comment

      • copier tech
        Field Supervisor

        5,000+ Posts
        • Jan 2014
        • 8104

        #4
        Re: Bizhub 5000i toner empty

        Thanks for the tips. I wasn't aware there is a New toner actuator or Toner amount detection sensor so hopefully as simple as that.

        I can see the toner detect sensor PCB in the manual but not the actuator ?
        Last edited by copier tech; 05-01-2023, 10:26 AM.
        Let us eat, drink, and be merry, because tomorrow we may die!

        For all your firmware & service manual needs please visit us at:

        www.copierfirmware.co.uk - www.printerfirmware.co.uk

        Comment

        • korthr5
          Technician
          • Feb 2016
          • 39

          #5
          Re: Bizhub 5000i toner empty

          Originally posted by copier tech
          Thanks for the tips. I wasn't aware there is a New toner actuator or Toner amount detection sensor so hopefully as simple as that.

          I can see the toner detect sensor PCB in the manual but not the actuator ?
          Hell



          The brother service manual has many more pages than the konica one.



          The sensor is in Relay PCB ASSY inside the machine o will see the plastic actuator.

          5000i.jpg

          Konica 5000i i think is Brother HL-L6400

          you can try this procedure to reset the toner. In this procedure the printer cannot be receiving jobs

          (1)Open the front cover.
          (2)Hold down the [V] ( down arrow) key for about 2 seconds.
          (3)Press the key of the toner cartridge for which the counter is to be reset.
          (4)Press the [Yes] key.
          (5)Close the front cover.

          Comment

          • allan
            RTFM!!

            5,000+ Posts
            • Apr 2010
            • 5459

            #6
            Re: Bizhub 5000i toner empty

            Don't you have to manually meaning mechanically reset the toner on those?


            That shows one way its done.
            Don't know if that applies to the KM version.
            Whatever

            Comment

            • tsbservice
              Field tech

              Site Contributor
              5,000+ Posts
              • May 2007
              • 7921

              #7
              Re: Bizhub 5000i toner empty

              Out of curiosity, what it was?
              A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
              Blessed are they who can laugh at themselves, for they shall never cease to be amused.

              Comment

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